To make a wooden workbench with a pull-out vice, follow these steps:
Materials Needed:
- Wood: For the top, legs, and support structure. (e.g., hardwood like maple, oak, or plywood)
- Pull-out vice hardware: You can purchase a pull-out vice mechanism or use a traditional vice and adapt it.
- Screws and wood glue
- Wood screws: For attaching components.
- Wood finish or sealant: To protect the wood.
Tools:
- Circular saw or table saw
- Drill with bits
- Measuring tape
- Square
- Wood clamps
- Hammer and nails (if needed)
- Screwdriver or impact driver
Step-by-Step Guide:
1. Design & Dimensions
- Decide on the dimensions of your workbench (standard height: 34″-36″, depth: 24″-30″, length: 48″-72″).
- Draw a plan including a pull-out vice mechanism that will sit flush with the side of the bench when not in use.
2. Cut the Wood Pieces
- Top: Cut the main top of the workbench (e.g., 2″ thick) to the desired length and width.
- Legs: Cut 4 legs to the desired height of the workbench.
- Supports/Frame: Cut the side supports and cross braces to create the frame. Use 2x4s or similar sturdy lumber for these parts.
3. Assemble the Frame
- Attach the legs to the frame by securing them with screws or wood dowels. Use wood glue for extra stability.
- Ensure the frame is square and level. Use a square to check angles, and a level to check for flatness.
4. Attach the Top
- Secure the workbench top to the frame with screws from the underside. Make sure the screws don’t protrude through the top.
- Optionally, you can add wooden cleats along the edges to support the top and provide additional stability.
5. Build the Pull-Out Vice Mechanism
- Install the Rails: To make the vice pull out, you’ll need a set of heavy-duty rails or sliders. Attach one set of rails to the underside of the workbench and the other to the vice.
- Vice Attachment: Secure the vice to the sliding rails, ensuring that it can easily pull out and lock into place. You might need to create a wooden platform for the vice if you’re adapting an existing model.
6. Test the Pull-Out Vice
- Test the pull-out vice mechanism to ensure it slides smoothly and locks in place.
- Adjust the rails or vice attachment if necessary.
7. Finishing Touches
- Sand all edges and surfaces to smooth out rough spots.
- Apply a finish or sealant to the workbench to protect the wood from spills and wear over time.
Additional Tips:
- If you’re using a traditional vice, make sure the rails are heavy-duty and able to handle the weight of the vice.
- Consider adding a lower shelf for additional storage under the workbench.
- You can also add a wood or steel tool tray along one side of the workbench for convenience.
Once completed, you’ll have a sturdy workbench with the added functionality of a pull-out vice, perfect for woodworking projects.