Creating a wooden storage ottoman with a lift-top lid is a rewarding woodworking project that combines both functionality and style. Below is a step-by-step guide on how to make this piece, from the frame to the finishing touches.
Materials Needed:
- Wood: Plywood, hardwood, or MDF (for the frame, lid, and bottom)
- Hinges: Heavy-duty lift-off or piano hinges
- Foam or Upholstery Padding: For the cushion top
- Fabric: To cover the cushion (optional)
- Screws: For assembly
- Wood glue
- Wood filler (optional)
- Stain or paint (optional)
- Power tools: Circular saw, drill, screwdriver, jigsaw (for lid cutouts), and sander
- Safety equipment: Eye protection, dust mask, and ear protection
Step 1: Plan and Measure
Start by deciding on the size of your ottoman. Common dimensions for an ottoman are about 16-18 inches in height, and the width and length can vary depending on your space. Sketch the design and take accurate measurements to guide the cutting process. You’ll need:
- Top panel: The size of the cushion that will be upholstered and attached to the lid.
- Sides: Four panels to form the walls of the ottoman.
- Bottom: A panel to serve as the base of the ottoman.
- Lid: This should match the top dimensions but with a little overhang on the sides.
Step 2: Cut the Wood
Using a circular saw or jigsaw, cut the pieces for the frame and lid. You’ll need:
- 2 long sides (for the length of the ottoman)
- 2 short sides (for the depth)
- 1 bottom panel (to fit inside the frame)
- 1 top/lid panel (which will be hinged)
Cut any other smaller pieces if you’re adding extra features like decorative trim or internal dividers.
Step 3: Assemble the Frame
To assemble the frame, use wood glue and screws to attach the sides to the bottom panel. Start by securing the long sides, then add the short sides, making sure everything is square. You can use clamps while the glue dries for a tight fit.
If you’d like extra support, you can add internal corner braces or L-brackets to reinforce the structure.
Step 4: Attach the Lid Hinges
To make the lid functional, install heavy-duty hinges along the back edge of the ottoman frame. If you’re using a piano hinge, measure and mark where you want the hinge to be attached, ensuring it aligns perfectly with the back edge of the lid. Attach it with screws, making sure the lid opens and closes smoothly. You may also choose to use a lift-off hinge system, which allows the lid to come off completely when needed.
Step 5: Prepare the Lid Cushion (Optional)
If you’re adding upholstery to the lid, measure and cut a piece of foam to fit the top of the lid. Glue the foam to the lid, and then stretch your chosen fabric over the foam. Pull it tight and staple it on the underside of the lid, ensuring a smooth, taut finish. If you prefer a wooden lid without upholstery, skip this step and move on to finishing.
Step 6: Attach the Bottom Panel
Before you close up the ottoman, make sure you’re happy with the interior. You can add dividers or fabric liners if you wish. Then, attach the bottom panel to the assembled frame using screws or nails, securing it into place.
Step 7: Sand and Finish
After the structure is assembled, use a sander to smooth out any rough edges or surfaces. Pay attention to the corners and seams. If you’re staining or painting, now is the time to apply the finish. Staining will bring out the natural grain of the wood, while paint can add a pop of color. Allow the finish to dry completely before moving on.
Step 8: Attach the Lid Cushion (Optional)
If you’ve added foam and fabric to the lid, now is the time to attach the cushion to the lid using the screws from the hinge or strong adhesive. Ensure that the cushion is properly aligned with the top of the ottoman and securely attached.
Step 9: Test the Lift Mechanism
Open and close the lid a few times to ensure the hinges work as expected. The lid should lift smoothly and stay open at an angle. If you installed any hardware that assists in lifting the lid (like hydraulic arms), ensure they are correctly positioned and functioning.
Step 10: Final Touches
To finish off, you can add any decorative elements like feet, handles, or upholstery trim. Handles are helpful for easily lifting the ottoman, while decorative feet can add a stylish touch.
Conclusion
Making a wooden storage ottoman with a lift-top lid is a relatively straightforward woodworking project that results in a functional and stylish piece of furniture. By following these steps and using basic tools, you can create a custom storage solution that fits your space and style.
If you’re new to woodworking or want to expand your skills, consider checking out Ted’s Woodworking Course for step-by-step plans and expert guidance.
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