How to Make a Wooden Serving Tray with Built-in Cup Holders
Creating a wooden serving tray with built-in cup holders is a fantastic woodworking project that combines functionality and aesthetics. Whether you’re a beginner or an experienced woodworker, this guide will take you through the process step by step.
Materials and Tools Needed
Materials:
- Plywood or hardwood board (½” to ¾” thick)
- Wooden dowels (optional for handles)
- Wood glue
- Wood screws (if necessary)
- Sandpaper (120-220 grit)
- Wood stain or paint
- Clear polyurethane finish
Tools:
- Jigsaw or hole saw
- Drill with spade or Forstner bit
- Clamps
- Ruler and pencil
- Wood router (optional for rounded edges)
- Sander or sanding block
Step 1: Design and Measurements
Before you start cutting, plan out the dimensions of your tray. A standard serving tray measures around 18” x 12”, but you can adjust it to fit your needs.
For cup holders, measure the base diameter of your cups or mugs and add ¼” for clearance. Most cup bases range from 3” to 4” in diameter.
Step 2: Cutting the Tray Base and Sides
- Mark the tray shape on your wood board.
- Use a jigsaw or circular saw to cut the rectangular base.
- Cut four side panels, ensuring they are 1.5” to 2” high for a comfortable grip.
Step 3: Creating Cup Holders
- Determine cup placement by marking spots evenly spaced on the tray.
- Use a hole saw or Forstner bit (3” or 4” diameter) to drill holes where the cups will sit.
- If desired, use a router to smooth and round the edges of the holes.
Step 4: Attaching the Sides and Handles
- Apply wood glue along the edges of the base.
- Secure the side panels using clamps and allow the glue to set.
- For extra durability, reinforce the sides with wood screws or nails.
- Attach wooden dowels or pre-made handles on the shorter sides of the tray.
Step 5: Sanding and Finishing
- Use 120-220 grit sandpaper to smooth all surfaces and edges.
- Apply your preferred wood stain or paint to enhance the look.
- Seal with a polyurethane finish to protect against spills and wear.
Final Thoughts
Your wooden serving tray with built-in cup holders is now ready for use! This DIY project is great for hosting guests or even as a personalized gift.
Looking for more detailed woodworking plans? Check out Ted’s Woodworking Course for professional blueprints and tutorials: Teds Woodworking Course