How to Make a Wooden Pencil Case with a Sliding Lid
A wooden pencil case with a sliding lid is a great woodworking project that combines functionality with craftsmanship. Whether you’re a beginner or an experienced woodworker, this project will enhance your skills in precision cutting, sanding, and assembling. Follow this step-by-step guide to create a beautiful and durable wooden pencil case.
Materials and Tools Required
Materials
- Hardwood or plywood (¼ inch thick)
- Wood glue
- Sandpaper (120, 220 grit)
- Wood stain or finish
- Wax or small knob (optional for easier sliding lid)
Tools
- Saw (table saw, bandsaw, or hand saw)
- Clamps
- Router (for lid groove)
- Chisels (if needed for fine adjustments)
- Ruler and pencil
- Drill (optional for knob installation)
Step 1: Plan and Measure the Dimensions
The size of your pencil case depends on the number of pencils or items you want to store. A standard size is:
- Length: 8 inches
- Width: 3 inches
- Height: 2 inches
Mark your wood pieces accordingly before cutting.
Step 2: Cut the Wood Pieces
Cut the following pieces from your wood board:
- Base: 8″ x 3″
- Two Long Sides: 8″ x 2″
- Two Short Sides: 3″ x 2″
- Lid: 8″ x 3″ (slightly thinner to allow smooth sliding)
Ensure all cuts are precise for a snug fit.
Step 3: Cut the Groove for the Sliding Lid
Use a router or table saw to cut a groove on the inner side of the two long sides and one short side. The groove should:
- Be ⅛ inch deep
- Be slightly wider than the thickness of your lid
- Run along the top inside edge
This groove will allow the lid to slide smoothly.
Step 4: Assemble the Box
- Apply wood glue to the edges of the base and attach the sides.
- Use clamps to hold the pieces together while the glue dries.
- Ensure all edges are flush before letting the glue set.
- Wipe off any excess glue with a damp cloth.
Allow the box to dry for at least 2-4 hours.
Step 5: Fit the Sliding Lid
- Test the lid by inserting it into the groove.
- If the fit is too tight, sand the edges slightly.
- If desired, attach a small wooden knob at one end for easier sliding.
Step 6: Sand and Finish
- Use 120-grit sandpaper to smooth all edges.
- Follow up with 220-grit sandpaper for a fine finish.
- Apply wood stain or clear finish to protect the wood and enhance its appearance.
Step 7: Final Assembly and Testing
Once the finish is dry:
- Insert the lid and ensure it slides smoothly.
- Apply a small amount of wax to the groove for better movement.
Your handmade wooden pencil case is now complete!
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