How to make a wooden fishing tackle box with a carrying handle

How to Make a Wooden Fishing Tackle Box with a Carrying Handle

A well-crafted wooden fishing tackle box not only provides storage for your fishing gear but also adds a touch of craftsmanship to your fishing trips. This guide will walk you through the step-by-step process of making a durable and stylish wooden tackle box with a sturdy carrying handle.

Materials and Tools Needed

Materials

• Plywood or Hardwood (¼” to ½” thick)
• Wood Glue
• Wood Screws or Nails
• Hinges (Brass or Stainless Steel)
• Latch or Locking Mechanism
• Wood Dowel or Metal Handle (for the carrying handle)
• Sandpaper (80-220 grit)
• Wood Finish (Stain, Varnish, or Paint)

Tools

• Table Saw or Circular Saw
• Jigsaw (for rounded edges or custom shapes)
• Drill and Drill Bits
• Clamps
• Measuring Tape and Ruler
• Pencil or Marking Knife
• Hammer or Screwdriver
• Wood Chisel (if needed for joinery)

Step-by-Step Instructions

Step 1: Plan and Measure Your Box

Before cutting any wood, determine the size of your tackle box based on your storage needs. A common size is 12″ x 8″ x 6″, but you can adjust it according to your fishing gear.

Sketch your design with compartments for lures, hooks, lines, and other accessories. Consider adding a removable tray for better organization.

Step 2: Cut the Wood Pieces

Use a table saw or circular saw to cut the following pieces:

• Front and Back Panels: 12″ x 6″
• Side Panels: 8″ x 6″
• Bottom Panel: 12″ x 8″
• Lid (Top Panel): 12″ x 8″

For added durability, use dovetail or box joints on the corners, or keep it simple with butt joints reinforced with screws or nails.

Step 3: Assemble the Box Frame

• Apply wood glue along the edges where the panels meet.
• Use clamps to hold the pieces together while the glue dries.
• Secure the corners with wood screws or nails for extra strength.
• Attach the bottom panel using the same method.

Allow the glue to dry fully before moving on.

Step 4: Create a Removable Tray (Optional)

If you want a removable inner tray, cut a smaller box that fits inside the main box. This tray can rest on rails or small cleats attached to the inner side of the box.

• Cut ¼” or ⅜” thick plywood into the required size.
• Assemble the tray using glue and small nails.
• Add dividers for organizing small fishing accessories.

Step 5: Attach the Hinged Lid

• Position the lid on top of the box and attach it using brass or stainless-steel hinges.
• Use a drill to create pilot holes before installing the screws.
• Ensure the lid opens and closes smoothly.

Step 6: Install the Carrying Handle

You have a few handle options:

1. Wooden Dowel Handle

   • Cut a ¾” wooden dowel to about 8″.
   • Attach it to the top of the box using two wooden blocks on either side.
   • Secure it with glue and screws.

2. Metal Handle

   • Purchase a sturdy metal handle from a hardware store.
   • Screw it into place on the top of the lid.

3. Rope Handle (Rustic Style)

   • Drill two holes on opposite sides of the box.
   • Thread a thick rope through and tie knots inside to keep it in place.

Step 7: Sand and Smooth the Edges

• Use 80-grit sandpaper to round off rough edges.
• Follow up with 220-grit sandpaper for a smooth finish.
• Pay extra attention to corners and joints.

Step 8: Apply Wood Finish

• Choose between wood stain, varnish, or paint depending on your preferred look.
• Apply multiple coats for better durability, allowing each layer to dry before adding the next.
• For added protection, use a waterproof sealant to keep your tackle box safe from moisture.

Final Touches and Customization

• Add a latch or locking mechanism to keep the box securely closed.
• Install small feet or rubber pads at the bottom to prevent slipping.
• Personalize your box with engravings, decals, or painted designs.

Conclusion

Building a wooden fishing tackle box with a carrying handle is a rewarding DIY project that enhances your fishing experience. This box is not only functional but also serves as a beautiful, handcrafted piece of outdoor gear. By following these steps, you can create a durable, stylish, and customized tackle box that will last for years.

Ready to start more woodworking projects? Get step-by-step plans with Teds Woodworking Course:
👉 Click Here to Learn More!