How to create a wooden toy barn with sliding doors

Creating a wooden toy barn with sliding doors is a fun and rewarding woodworking project. Here’s a step-by-step guide to help you build one:

Materials & Tools Needed

Materials:

• Plywood (¼” or ½” for walls, roof, and doors)
• 1×2 or 1×3 wooden boards (for framing and sliding track)
• Wooden dowels (for door handles)
• Small screws or nails
• Wood glue
• Paint or wood stain (optional)

Tools:

• Saw (hand saw, jigsaw, or circular saw)
• Drill with drill bits
• Clamps
• Sandpaper
• Ruler and pencil
• Wood filler (if needed)
• Small hinges (if you want opening side doors)

Step-by-Step Instructions

Step 1: Design & Cut the Pieces

1. Plan the barn dimensions – A common size is around 12″ long, 8″ wide, and 10″ high.
2. Cut the base – A rectangular plywood piece will serve as the barn floor.
3. Cut the walls – You’ll need four walls:
   • Front and back (often include a large barn door opening)
   • Two side walls (you can add windows if desired)
4. Cut the roof panels – Two rectangular pieces, slightly larger than the barn width for overhang.

Step 2: Assemble the Barn Structure

1. Attach the walls to the base using wood glue and nails or screws.
2. Attach the roof – If you want an openable roof, hinge one side or make it removable.

Step 3: Create the Sliding Door System

1. Cut the barn doors from plywood (make them slightly taller than the doorway opening).
2. Make the sliding track:
   • Attach a thin wooden strip (like a 1×3 board) across the top of the barn opening.
   • Leave a small gap (about ¼”) below it for the doors to slide freely.
3. Install side rails:
   • Attach two small wooden strips on each side of the doorway to prevent the doors from falling forward or backward.
4. Attach door handles – Use small wooden dowels or knobs.

Step 4: Sand, Paint, & Finish

1. Sand all edges to make them smooth and safe for children.
2. Fill any gaps or holes with wood filler if needed.
3. Paint or stain the barn – Use non-toxic paint if for young children.
4. Seal with a child-safe finish to protect the wood.

Optional Additions

• Loft area – Add a small shelf inside for a hayloft.
• Stalls & fencing – Create individual sections inside the barn.
• Opening side doors – Use hinges for a realistic touch.

This project can be customized in many ways, making it a great gift or playset for kids. Would you like a specific design sketch or measurements?