Creating a wooden step stool with a pull-out drawer is a practical and fun woodworking project that combines functionality with a neat design. Whether you’re a beginner or more advanced in woodworking, this guide will take you through the steps to build a sturdy, useful, and visually appealing stool. The process includes detailed instructions, the tools required, and tips to ensure your project turns out great.
Materials Needed:
- Wood (Pine, oak, or any other suitable wood for the frame and drawer)
- 2 pieces of 1×12 (for the sides and top of the step stool)
- 1 piece of 1×6 (for the pull-out drawer)
- 1 piece of 1×3 (for the drawer front)
- Drawer slides (depending on the size of your drawer)
- Wood screws
- Wood glue
- Sandpaper (medium and fine grit)
- Wood finish or paint (optional)
- Wooden dowels or nails (for extra stability if needed)
Tools Required:
- Circular saw or table saw
- Miter saw or handsaw
- Power drill with bits for screws and pilot holes
- Screwdriver
- Clamps
- Measuring tape and square
- Wood filler (for holes or imperfections)
- Paintbrush (if finishing with paint or varnish)
Step-by-Step Guide:
Step 1: Measure and Cut the Wood
Top of the Step Stool: Cut one piece of the 1×12 wood to your desired length for the top. A typical size for the top is around 12 inches by 12 inches, but you can adjust based on the space you need or the design you prefer.
Side Pieces: Cut two pieces of the 1×12 wood to be the sides of the step stool. They should be 12 inches tall and the same depth as the top (again, around 12 inches is standard). These will form the base structure.
Drawer Pieces: For the drawer, cut two pieces of the 1×6 wood for the sides of the drawer. These should be about 3–4 inches tall, depending on how deep you want the drawer to be. Cut another piece of the 1×6 wood for the drawer bottom. Finally, cut a piece of 1×3 wood to serve as the front of the drawer.
Drawer Slides: Cut the drawer slides according to the length of your drawer. Most drawer slides come in two parts: one attaches to the side of the stool and the other to the drawer itself. Measure and cut the pieces to match.
Step 2: Assemble the Step Stool Frame
Attaching the Sides: Use wood screws or dowels to attach the two side pieces to the bottom of the top piece. The side pieces should be flush with the edges of the top piece. If you’re using wood screws, pre-drill pilot holes to prevent the wood from splitting. Apply wood glue for extra hold.
Reinforce the Corners: For additional strength, you can add small wood blocks or brackets at the corners of the frame for reinforcement. Use wood screws or nails to secure them tightly.
Attach the Back Panel: If your design includes a back panel, cut a piece to fit between the two sides and secure it using wood screws or nails. This will provide extra stability to the structure.
Step 3: Build the Pull-Out Drawer
Assembling the Drawer Box: Attach the sides of the drawer (1×6 pieces) to the bottom piece using wood screws or wood glue. The front of the drawer will attach to the sides, with the 1×3 piece acting as the front face of the drawer. Ensure the joints are square by using a square tool to check the angles.
Install the Drawer Slides: Install one half of the drawer slides on the sides of the drawer box. Attach the other half to the inside of the step stool frame. Be sure to follow the manufacturer’s instructions on how to install the slides properly to allow smooth operation.
Check the Fit: Slide the drawer into place to make sure it opens and closes smoothly. If needed, make slight adjustments to the alignment of the drawer or slides to ensure a snug, functional fit.
Step 4: Sand and Finish
Sanding: Sand all surfaces of the stool and drawer, starting with medium-grit sandpaper to remove any rough spots, then finish with fine-grit sandpaper for a smooth surface. Sand the edges of the stool and drawer to eliminate any sharp corners.
Filling Holes: Use wood filler to fill any screw holes or imperfections. Once dry, sand the filled areas smooth.
Finishing: Apply a finish or paint of your choice. You can use a wood stain to highlight the natural grain of the wood or paint the step stool for a more colorful look. Be sure to apply several coats for durability, allowing each coat to dry before applying the next.
Step 5: Final Assembly
Attach the Drawer Handle: If you want to add a handle or knob to the drawer, now is the time to do it. Drill holes in the front panel of the drawer and attach the handle securely with screws.
Final Assembly Check: Once the finish is dry, check the stability of the entire stool. Make sure the drawer slides in and out easily and that the stool is sturdy and secure.
Step 6: Enjoy Your New Step Stool!
Your wooden step stool with a pull-out drawer is now ready to use! This stool can serve as a step to reach high shelves while also providing additional storage space in the drawer. It’s a great addition to any home, garage, or workshop.
If you want to expand your woodworking skills and create more advanced projects like this one, consider checking out Ted’s Woodworking Course for a comprehensive collection of woodworking plans and tutorials.