How to create a wooden side table with a tile inlay

Creating a wooden side table with a tile inlay is a rewarding project that combines woodworking with a touch of artistry. Whether you’re looking to make a functional piece of furniture or a statement design element for your living space, this guide will walk you through the steps to create your own side table featuring a tile inlay.

Materials and Tools You’ll Need:

• Wood (solid hardwood like oak, maple, or walnut)
• Tiles (mosaic tiles, ceramic tiles, or glass tiles)
• Tile adhesive (thin-set mortar or tile glue)
• Wood glue
• Clamps
• Jigsaw or table saw
• Router
• Tile cutter or tile nippers
• Sandpaper (120-grit and 220-grit)
• Finish (wood stain, polyurethane, or varnish)
• Grout
• Sponge and bucket of water
• Measuring tape
• Pencil for marking
• Wood screws (for assembling the legs)
• Wooden legs (or pre-made wooden table legs)

Step 1: Design and Plan Your Table

Before starting the construction of your table, it’s essential to design your piece. Decide the following:

• Size of the table: A typical side table may be about 18–24 inches tall, with a top around 18–24 inches square or round.
• Tile placement: You can either tile the entire surface or create an inset area where the tiles will go. Plan out the tile pattern, ensuring the design complements the wood’s grain and color.
• Tile type: Choose tiles that will fit your aesthetic—ceramic tiles are commonly used, but you can also opt for mosaic or glass tiles for a more modern or artistic touch.

Step 2: Cut the Wood for the Table Top

1. Cut the top: Start by cutting your wooden table top to the desired size. If you’re using a square or rectangular design, measure and mark the dimensions on your piece of wood, then use a table saw or circular saw to make the cuts.
2. Cut out the inset for the tile inlay: Using a router or jigsaw, cut a rectangular or square section in the center of the tabletop where the tiles will be inlaid. The depth of the cut should be about the thickness of the tiles plus a little extra for adhesive. Ensure the inset is even and level.
3. Smooth the edges: Sand the edges of the cut-out and the table surface with a 120-grit sandpaper to remove roughness. Follow with a 220-grit sandpaper to ensure a smooth finish.

Step 3: Prepare the Tile Inlay

1. Measure and cut tiles: Measure the size of your inset and cut your tiles to fit. Use a tile cutter or tile nippers for precision, especially if your design requires smaller pieces or intricate patterns.
2. Dry fit the tiles: Lay the tiles in place without adhesive to ensure they fit properly and to finalize the pattern. Make any adjustments if needed.

Step 4: Assemble the Table

1. Build the frame and legs: If you’re constructing the legs from scratch, cut four pieces of wood for the legs. Secure them to the underside of the tabletop with wood screws, ensuring they are square and aligned. Alternatively, you can purchase pre-made wooden legs that can be attached using screws or threaded inserts.
2. Assemble the frame: If the table requires side supports or a base frame, assemble those pieces using wood glue and screws. Ensure everything is level and stable.

Step 5: Inlay the Tiles

1. Apply tile adhesive: Spread a thin, even layer of tile adhesive (thin-set mortar or tile glue) over the inset area using a notched trowel. Be sure the adhesive is spread evenly to ensure a good bond.
2. Place the tiles: Begin placing the tiles into the adhesive, starting from one corner or edge. Press the tiles down firmly to ensure they adhere properly. Leave small gaps between the tiles for grout. If needed, use spacers between the tiles to maintain even spacing.
3. Allow to set: Let the adhesive set for the recommended time, usually 24 hours, to ensure the tiles are firmly in place.

Step 6: Grouting

1. Apply grout: After the adhesive has dried, apply grout over the tile surface with a rubber float. Spread it evenly into the gaps between the tiles, working at a 45-degree angle.
2. Clean excess grout: Once the grout is applied, use a damp sponge to wipe away the excess grout from the surface of the tiles. Be careful not to pull grout out from between the tiles. Repeat the cleaning process until the tiles are free from grout haze.
3. Allow grout to cure: Let the grout cure according to the manufacturer’s instructions, typically 24-48 hours.

Step 7: Finish the Wood

1. Sand the wood: Sand the wooden parts of the table with 220-grit sandpaper for a smooth finish. If you prefer a darker look, you can apply a wood stain at this point.
2. Apply a wood finish: Once the sanding is done, apply a protective finish such as polyurethane or varnish to the wood surface to enhance its durability and bring out the wood grain. Allow it to dry thoroughly before handling.

Step 8: Final Touches

1. Clean and polish tiles: After the grout has fully cured, clean the surface of the tiles again to remove any remaining haze. You can use a tile cleaner or a mild soap solution. Polish the tiles for a nice shine.
2. Attach the legs: If the legs aren’t already attached, do so now, making sure they are secure and aligned properly.

Step 9: Enjoy Your New Side Table

Once the finish on the wood has dried completely and everything is set in place, your wooden side table with tile inlay is ready to be used. This unique piece will make a stunning addition to any room and is sure to impress with its craftsmanship and design.

For more woodworking projects, tips, and tutorials, check out the Teds Woodworking Course here: Teds Woodworking Course.