Creating a wooden letterpress involves crafting wooden type blocks and assembling a functional press. Here’s a step-by-step guide to making your own wooden letterpress:
Materials & Tools Needed
- Hardwood (maple, cherry, or birch for durability)
- Jigsaw or CNC router
- Sandpaper (various grits)
- Wood glue
- Clamps
- Chisels and carving tools (if hand-carving)
- Ink roller (brayer)
- Printing ink
- Press bed (flat wooden or metal surface)
- Paper for printing
Step 1: Design the Type
- Choose a typeface that is bold and well-defined for easy carving.
- Design the letters in reverse (mirror image) using software like Adobe Illustrator or Inkscape.
- Print the design and transfer it onto the wooden blocks using carbon paper or by gluing the printout directly onto the wood.
Step 2: Cut Out the Letters
- Use a jigsaw, scroll saw, or CNC router to cut out each letter.
- If hand-carving, use chisels and gouges to shape the letters.
- Ensure each letter is at a consistent height to maintain uniform ink application.
Step 3: Smooth and Finish
- Sand each letter thoroughly to remove rough edges.
- Apply a wood sealant or lacquer to protect the type from ink absorption.
- Let the letters dry completely before assembling them.
Step 4: Assemble the Press
- Use a sturdy wooden board as the base (press bed).
- Arrange the wooden letters on the bed to form words or phrases.
- Secure the letters with a wooden frame or removable clamps.
Step 5: Ink and Print
- Apply a small amount of printing ink onto a glass or metal surface.
- Use a brayer to spread the ink evenly.
- Roll the ink over the wooden type.
- Place a sheet of paper over the inked type.
- Press down evenly using a manual press or a weighted object.
- Carefully lift the paper to reveal your print.
Step 6: Clean and Store
- Wipe off excess ink with a damp cloth.
- Store wooden type in a dry place to prevent warping.
With this method, you can create unique and artistic letterpress prints using handmade wooden type!