How to Create a Wooden Doorstop with a Wedge Shape
A wooden doorstop is a simple yet effective tool for keeping doors open or preventing them from slamming shut. Crafting a wedge-shaped wooden doorstop is a straightforward woodworking project that requires minimal tools and materials. This guide will walk you through the process step by step.
Materials and Tools Needed
Before you start, gather the following supplies:
Materials:
- A wooden block (preferably hardwood like oak, maple, or walnut for durability)
- Sandpaper (120-220 grit)
- Wood stain or paint (optional)
- Wood finish (polyurethane or wax)
Tools:
- Hand saw or circular saw
- Measuring tape
- Pencil
- Clamps
- Wood glue (optional)
- Chisel (for fine shaping)
- Drill (optional, for adding a handle)
Step-by-Step Instructions
Step 1: Select and Measure Your Wood
Choose a piece of wood that is at least 6 inches long, 2 inches wide, and 1 inch thick. These dimensions can vary based on your door’s clearance, but this size works well for most doors.
Use a measuring tape and a pencil to mark the wedge shape on the wood. The wedge should taper from about 1 inch thick at one end to a thin edge (about 1/8 inch) at the other.
Step 2: Cut the Wedge Shape
Secure the wood to a stable surface using clamps to ensure safety while cutting.
Use a hand saw or circular saw to carefully cut along the marked wedge lines. If you are using a hand saw, make slow, controlled cuts to ensure a clean, smooth angle. If using a circular saw, adjust the blade to cut at an angle to achieve the wedge shape in one pass.
Step 3: Refine the Shape
After cutting, the wedge may have rough edges. Use a chisel or file to remove any splinters or uneven surfaces. A block plane can also be used to smooth out the slope for a more professional finish.
Step 4: Sand the Surface
Start with 120-grit sandpaper to remove rough spots and then progress to 220-grit for a smooth finish. Ensure all edges, especially the tapered end, are smooth to avoid damaging floors or doors.
Step 5: Customize Your Doorstop (Optional)
To add a personal touch, consider:
- Drilling a hole near the thicker end and inserting a small rope or leather loop for easy handling.
- Painting or staining the doorstop to match your décor.
- Carving initials or designs for a unique look.
Step 6: Apply Finish
To protect the wood and extend its lifespan, apply a wood finish such as polyurethane, wax, or natural oil. Apply with a cloth or brush, following the manufacturer’s instructions. Let it dry completely before use.
Step 7: Test Your Doorstop
Place your new wooden doorstop under a door and check its functionality. If needed, sand down any areas that don’t fit well or adjust the angle for better stability.
Conclusion
Crafting a wooden doorstop is an easy and rewarding woodworking project. It requires minimal materials, making it an excellent project for beginners or anyone looking to add a handmade touch to their home.
If you’re interested in more DIY woodworking projects, check out Teds Woodworking Course for thousands of detailed plans:
👉 Click here to explore