Creating a wooden display case for medals is a great woodworking project that combines craftsmanship with functionality. This step-by-step guide will help you build a sturdy and elegant wooden display case to showcase your collection of medals.
Materials Needed:
- Hardwood (e.g., oak, walnut, or maple) for the frame and back panel
- Glass or acrylic for the front panel
- Wood glue
- Wood screws
- Sandpaper (various grits)
- Wood finish (e.g., varnish, lacquer, or polyurethane)
- Picture hanging hardware or a wall-mounted bracket
- A saw (miter or table saw)
- Drill with bits for screws and hanging hardware
- Clamps
- Measuring tape
- Ruler and pencil for marking
- Medal hooks or small pegs
- Optional: felt or fabric for lining
Step 1: Design the Display Case
The first step is to plan the design of the case. Consider the number of medals you need to display, the size of the medals, and the space where you intend to hang or place the case. A typical display case for medals has a shallow, rectangular shape, but you can customize the dimensions based on your needs.
Step 2: Measure and Cut the Wood
Once you’ve decided on the size and shape of the display case, measure and cut the pieces of wood:
- Back panel: This will be the largest piece and the main support. Cut it to the size of the display case.
- Side panels: These pieces will form the depth of the box. Cut them to the height and depth you want for the case.
- Top and bottom panels: These pieces will complete the box. The top panel should be slightly larger than the bottom if you’re planning to have an overhanging lip.
- Front frame: The front will need a frame to hold the glass or acrylic in place. Cut four pieces (two horizontal and two vertical) for the frame.
Make sure all cuts are straight and accurate, as this will ensure that your display case looks professional.
Step 3: Assemble the Frame
Start assembling the frame of the display case. Use wood glue and screws to attach the side panels to the back panel. To ensure that everything is square, use a corner clamp or a carpenter’s square while attaching the pieces. Once the sides are attached, add the top and bottom panels in the same way.
For the front frame, attach the horizontal and vertical pieces using wood glue and screws to form a rectangle. This frame will hold the glass or acrylic.
Step 4: Prepare the Back Panel and Hooks
Next, decide how you want to display the medals. You can either attach small hooks to the back panel or use small pegs that can hold the medals in place. If you’re using hooks, measure the spacing between each hook to ensure that your medals hang evenly. If you prefer to use pegs, install small dowels at regular intervals along the back panel.
Alternatively, you can line the back panel with felt or a fabric that complements the color of the wood. This creates a soft background for your medals and adds a luxurious touch. If you use fabric, make sure to staple or glue it neatly to the back of the panel.
Step 5: Attach the Glass or Acrylic Panel
Once the frame and the back panel are ready, it’s time to attach the glass or acrylic front. Place the glass (or acrylic) inside the front frame. Ensure that it fits snugly. You can use small clips or screws to secure the glass in place. If you’re using acrylic, it is easier to work with, but be careful not to scratch the surface.
Step 6: Sand and Finish the Wood
After the display case is assembled, sand the entire structure using progressively finer grits of sandpaper to achieve a smooth finish. Start with medium-grit paper (around 120) and finish with fine-grit paper (around 220) to remove any rough edges or imperfections.
Once the sanding is complete, apply your chosen wood finish. A varnish or polyurethane finish will help protect the wood and give it a glossy, professional look. Apply the finish according to the manufacturer’s instructions, ensuring that you let it dry thoroughly between coats.
Step 7: Add the Hanging Hardware
For wall-mounted display cases, attach the hanging hardware to the back of the display case. You can use picture hangers, D-rings, or a hanging wire, depending on the weight and size of the case. Ensure that the hardware is securely attached to support the weight of the case.
If you’re placing the display case on a shelf, you can skip this step.
Step 8: Place the Medals and Final Touches
Now that the case is complete, carefully place your medals on the hooks or pegs inside. Adjust their placement to create an attractive and organized display. Ensure that the glass or acrylic is securely in place, preventing the medals from falling out.
If you’ve chosen to line the back panel with fabric, you can iron the fabric for a smooth, wrinkle-free look. This adds to the elegance of the display and ensures that the medals stand out.
Final Considerations:
- Size and Orientation: Customize the size of your display case depending on the number of medals and their size. You can also make the display case either vertical or horizontal, depending on the space available.
- Decorative Elements: Consider adding decorative elements such as a personalized plaque or engraving with the name of the owner or the significance of the medals.
- Safety: Be cautious when handling glass or acrylic. Always wear gloves to prevent fingerprints or scratches on the surface.
Building a wooden display case for medals is a rewarding project that not only protects your valuable collection but also enhances its presentation. With careful planning and attention to detail, you can create a beautiful and functional piece of furniture that showcases your achievements.