Building a wooden TV tray with foldable legs is a great woodworking project that balances functionality and craftsmanship. Here’s a step-by-step guide to help you create one:
Materials & Tools:
Materials:
- Wood board (for the tray top) – ¾” thick, 18” x 24” (or your preferred size)
- Wood for legs – 1” x 2” or 1” x 3” boards
- Hinges – 2 pairs of folding leg hinges
- Screws – ¾” and 1 ¼” wood screws
- Wood glue
- Wood stain or paint (optional)
- Polyurethane finish (for durability)
Tools:
- Circular saw or jigsaw (for cutting wood)
- Drill and bits
- Clamps
- Sander or sandpaper (120 & 220 grit)
- Measuring tape & pencil
- Screwdriver
- Square (for accuracy)
Step 1: Cut the Wood Pieces
- Tray Top: Cut a wooden board to your preferred size (e.g., 18” x 24”).
- Legs: Cut four identical pieces (e.g., 24” long) for the legs.
- Support Rails: Cut two horizontal support pieces (e.g., 16” long) to connect the legs.
Step 2: Sand All Pieces
- Smooth all edges and surfaces using 120-grit sandpaper, followed by 220-grit for a fine finish.
Step 3: Assemble the Leg Frames
- Create two A-frame style legs using two leg pieces and a horizontal support rail.
- Drill pilot holes and secure the rail with wood glue and screws.
- Repeat for the second set of legs.
Step 4: Attach Folding Hinges
- Position the hinges at the top of each leg frame where they will fold inward.
- Attach one hinge to each side using screws.
Step 5: Attach Legs to Tray
- Center the legs under the tray, leaving room for them to fold.
- Secure the hinge plates to the underside of the tray with screws.
Step 6: Finishing Touches
- Apply wood stain or paint for the desired look.
- Seal with polyurethane for durability.
Step 7: Test the Folding Mechanism
- Make sure the legs fold smoothly and lock securely when extended.
Now, you have a stylish and functional wooden TV tray with foldable legs! Would you like any adjustments to the design?