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How to build a wooden TV stand with a fireplace insert

How to Build a Wooden TV Stand with a Fireplace Insert

Creating a custom TV stand with a built-in fireplace insert can elevate your living room, blending functionality and aesthetics. Whether you’re an experienced woodworker or just getting started, building this piece will be a satisfying project that adds both beauty and warmth to your home. Here’s a step-by-step guide to help you build a wooden TV stand with a fireplace insert.

Materials Needed:

  • Wood:
    • 2 x 4s for the frame
    • Plywood (3/4″ thickness) for the back, sides, and shelves
    • Hardwood (oak, maple, or pine) for the front panels and trim
  • Fireplace Insert: Choose an electric fireplace insert that fits the dimensions of your TV stand. The size will depend on your space and design preferences.
  • Screws (wood screws for assembly)
  • Wood glue for stronger joints
  • Wood finish: Stain, paint, or a clear wood finish for protection and aesthetics
  • Tools:
    • Circular saw or table saw
    • Drill and drill bits
    • Kreg jig (optional, for pocket holes)
    • Sander or sandpaper
    • Measuring tape and square
    • Clamps

Step 1: Design Your Stand

Before you begin cutting wood, you should have a clear idea of the size and style of your TV stand. The standard height for TV stands is about 24 to 30 inches tall, but this can vary depending on your preference. Be sure to measure the dimensions of the fireplace insert to ensure it fits snugly into the stand. The TV area should be wide enough to accommodate your TV and any other equipment you may wish to store.

Design Tip: For a clean look, consider a design where the fireplace insert is centered in the middle of the stand with open shelving or cabinet space on either side.

Step 2: Build the Frame

  1. Cut the Frame Pieces: Start by cutting the 2x4s to the correct lengths for the top, bottom, and side frames. For example:
    • Two pieces for the sides (height of the TV stand)
    • One piece for the back support (length to match the width of the TV stand)
    • One piece for the front (to hold the fireplace insert securely)
  2. Assemble the Frame: Using wood screws and wood glue, assemble the frame by attaching the side pieces to the front and back pieces. If you want added strength, use a Kreg jig to create pocket holes for a clean, secure join.

Step 3: Install the Fireplace Insert

  1. Prepare the Opening: Once your frame is assembled, you’ll need to cut an opening for the fireplace insert. Measure the dimensions of your insert and mark them on the front panel where you want it to go. Use a saw to cut out the opening carefully.

  2. Install the Insert: Once the opening is made, place the fireplace insert into the cut-out to check the fit. It should fit snugly but allow for easy insertion and removal if necessary. If the insert comes with mounting brackets, follow the manufacturer’s instructions to secure it in place.

Step 4: Build the Shelves or Cabinets

  1. Cut the Shelves: For the open shelving or cabinets on either side of the fireplace, cut pieces of plywood for the shelves. Measure the space between the frame’s vertical supports and cut the plywood to fit.

  2. Assemble the Shelves: If you’re building open shelving, install the shelves by screwing them into the vertical supports. For cabinet doors, measure and cut the doors to fit the frame, then install hinges.

Step 5: Add Trim and Details

  1. Attach the Trim: To give your TV stand a polished, professional look, add trim to the front edges of the stand, around the fireplace opening, and along the shelves. Cut and attach the trim pieces with wood glue and finish nails or screws.

  2. Sand and Finish: Once everything is assembled, sand the entire stand to remove any rough edges and prepare the wood for finishing. You can stain or paint the stand to match your room’s décor. Apply several coats of wood finish for durability and to enhance the natural grain of the wood.

Step 6: Install the Back Panel

Cut a piece of plywood to fit the back of the TV stand. Attach it using screws or finish nails. The back panel adds strength to the stand and helps keep the fireplace insert in place.

Step 7: Final Assembly and Placement

Once all the components are assembled and finished, it’s time to place the TV stand in your living room. Position the stand where you want it, then carefully place the TV on top. Plug in the fireplace insert, ensuring the cords are safely tucked away.

Step 8: Enjoy Your New TV Stand with Fireplace Insert

With your TV stand complete, you can now enjoy both the functionality of a TV stand and the warmth of a fireplace in one stylish piece of furniture. The electric fireplace will create a cozy ambiance, while the TV stand provides ample storage and display space.

Tips for Success:

  • Ventilation: Ensure there is proper ventilation around the fireplace insert, as these units can get warm. This is especially important if you are using enclosed cabinets.
  • Customization: Consider adding more features, like built-in lighting or custom storage solutions, to make the TV stand even more functional and visually appealing.
  • Safety First: Always follow the manufacturer’s safety instructions for the fireplace insert, especially regarding clearance around the unit.

By following these steps, you’ll create a beautiful and functional TV stand with a fireplace insert that brings both warmth and style to your living room.


For more woodworking projects and expert guidance, check out Teds Woodworking Course here.

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