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How to build a wooden TV console with sliding doors

How to Build a Wooden TV Console with Sliding Doors

A wooden TV console with sliding doors is a stylish and functional addition to any living space. This project combines aesthetics with practicality, providing ample storage while keeping your entertainment area organized. This guide will walk you through the step-by-step process of building a sturdy and elegant wooden TV console with sliding doors.

Materials and Tools Needed

Materials:

  • ¾-inch plywood or solid wood (for the frame and shelves)
  • ½-inch plywood (for the back panel)
  • 1×2 wood strips (for face frame and door guides)
  • Sliding door track hardware (or DIY wooden groove system)
  • Wood glue
  • Wood screws
  • Sandpaper (120- and 220-grit)
  • Wood stain or paint
  • Polyurethane sealant
  • Handles or recessed pulls (optional)

Tools:

  • Circular saw or table saw
  • Miter saw
  • Drill and screwdriver
  • Measuring tape
  • Clamps
  • Sander or sanding block
  • Wood chisel (if making a groove for sliding doors)
  • Level
  • Paintbrush or rags for staining

Step 1: Plan and Measure

Before you start cutting, decide on the dimensions of your TV console based on your space and TV size. A standard TV console is around 60 inches wide, 18 inches deep, and 24 inches high. Adjust measurements as needed to fit your requirements.


Step 2: Cut the Wood Pieces

Using a circular or table saw, cut the following pieces from your plywood:

  • Top Panel – 60″ x 18″
  • Bottom Panel – 60″ x 18″
  • Side Panels (2) – 18″ x 24″
  • Middle Divider (1 or 2 depending on design) – 18″ x 24″
  • Back Panel – 59.5″ x 23.5″
  • Shelves (2 or more as needed) – 29″ x 16″
  • Sliding Doors (2) – 30″ x 22″

Tip: If using a DIY wooden groove system for sliding doors, add extra width on the top and bottom panel edges for routing grooves.


Step 3: Assemble the Frame

  1. Attach the side panels to the top and bottom panels using wood glue and screws. Clamp them while drying to ensure a strong bond.
  2. Secure the middle divider (if using) by screwing it into place for additional support.
  3. Install the back panel using screws or nails to provide stability.

Step 4: Install the Shelves

Measure and mark the positions for the shelves inside the console. Secure them using pocket hole screws or shelf brackets, ensuring they are level.


Step 5: Create the Sliding Door Tracks

Option 1: Using Sliding Door Hardware

  • Purchase a sliding door track system and follow the manufacturer’s instructions to install the upper and lower rails inside the console.

Option 2: DIY Wooden Groove System

  • Route a ¼-inch deep groove along the bottom and top of the console using a router. The groove should be slightly wider than the door’s thickness (usually about ½-inch).
  • Sand the grooves smoothly to allow easy sliding of the doors.

Step 6: Prepare the Sliding Doors

  1. Sand the doors smoothly and round the edges slightly for easier movement.
  2. Install recessed pulls or attach handles to the doors.
  3. If painting or staining, do this before installing them onto the tracks.

Step 7: Sand and Finish the Console

  • Sand the entire piece with 120-grit sandpaper, then follow up with 220-grit for a smooth finish.
  • Apply wood stain or paint, depending on your preferred style.
  • Once dry, apply a polyurethane sealant to protect the wood and enhance durability.

Step 8: Install the Sliding Doors

Carefully place the doors into the upper and lower tracks (or groove system). Test their movement and make any adjustments if needed.


Step 9: Final Assembly and Placement

  • Attach any additional decorative trim or legs if desired.
  • Move your console into place and ensure it sits level.

Conclusion

Building a wooden TV console with sliding doors is a rewarding woodworking project that adds both style and function to your home. With careful planning, precise cuts, and a smooth finish, you can create a stunning custom furniture piece that suits your entertainment needs.

For more woodworking plans and expert guidance, check out Ted’s Woodworking Course here: Teds Woodworking Course.

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