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How to build a wooden tray table with foldable legs

Building a wooden tray table with foldable legs combines both functionality and aesthetics. Below is a step-by-step guide to help you create your own:

Materials and Tools Needed:

  • Wood:
    • A piece of plywood or hardwood for the tabletop (approximately 24″ x 18″ x 1/2″).
    • Wood for the legs (about 1″ x 1″ or 1″ x 2″ depending on the strength needed).
  • Hinges: 2 sturdy, small hinges for attaching the foldable legs.
  • Screws: Wood screws to attach hinges, legs, and additional support.
  • Wood glue: For reinforcement.
  • Sandpaper: To smooth the wood.
  • Varnish or paint: For finishing and protection.
  • Measuring tape: For accurate measurements.
  • Miter saw or hand saw: For cutting the wood.
  • Drill: For pre-drilling screw holes.

Step-by-Step Instructions:

Step 1: Prepare the Tabletop

  1. Cut the tabletop to your desired size. The dimensions given (24″ x 18″) are standard, but you can adjust this based on your preference.
  2. Sand the edges and surface to ensure smoothness and remove any splinters.

Step 2: Create the Folding Legs

  1. Cut the legs to the desired height of the table. Typically, tray tables are about 18″-20″ high. So, cut 4 pieces of wood to the length of your choice.
  2. Shape the legs (if you prefer a rounded look) by sanding the edges. You can also keep them square for a more modern design.

Step 3: Attach Hinges to the Legs

  1. Mark the placement of the hinges: On each leg, measure about 2″ from the top and mark where you want to attach the hinge. The hinges will allow the legs to fold, so the placement is crucial.
  2. Install the hinges: Attach the hinges to the legs using screws. Ensure the hinge’s plate is flush with the top of the legs, so when folded, the legs stay aligned under the tabletop.

Step 4: Install the Hinges to the Tabletop

  1. Mark hinge placement on the tabletop: Align each leg with the edges of the tabletop where you want the legs to fold in. Make sure the hinges will allow the legs to fold flat against the underside of the table when not in use.
  2. Drill pilot holes and attach the hinges to the tabletop, securing them with screws.

Step 5: Reinforce the Tabletop (Optional)

If the legs seem unstable, you can add some cross support between the legs. This could be an additional piece of wood across the legs to prevent wobbling. This reinforcement can be attached with screws or wood glue, depending on your design preference.

Step 6: Sand and Finish

  1. Sand all edges and surfaces again to remove any rough spots.
  2. Apply your finish: You can either stain, paint, or varnish the tray table to match your desired look. Varnish will protect the wood and make it more durable.

Step 7: Test the Folding Mechanism

Ensure that the legs fold and unfold smoothly. If they’re too tight or stiff, adjust the hinges or the alignment slightly to allow easier movement.

Conclusion

Building a wooden tray table with foldable legs is a straightforward project that doesn’t require advanced woodworking skills. With the right tools and materials, you can create a versatile, functional piece of furniture that’s both practical and stylish. Whether for breakfast in bed or as a portable workspace, this table is sure to be a hit in any home.

For more woodworking projects, explore Ted’s Woodworking Course here: Teds Woodworking Course.

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