Building a wooden storage ottoman with a removable tray is a rewarding project that combines functionality with style. You’ll need a few tools and materials, but once you complete it, you’ll have a versatile piece of furniture that can be used for both storage and serving. Here’s a step-by-step guide to help you build your own:
Materials and Tools Needed:
- Plywood (3/4″ thick) – for the base, sides, and lid.
- Wooden trim (1x3s or 1x4s) – for decorative framing.
- Wood screws – to assemble the frame.
- Wood glue – for extra support.
- Hinges – to attach the lid to the ottoman.
- Tray handles – optional, for easy removal of the tray.
- Foam padding or upholstery fabric – for the top of the ottoman (if you want to add padding).
- Sandpaper – to smooth out rough edges.
- Wood stain or paint – for finishing the ottoman.
- Power tools – saw (circular or miter), drill, screwdriver, and measuring tape.
Step 1: Measure and Cut Your Plywood Pieces
Start by cutting the pieces for the ottoman. You’ll need:
- Two side panels: The height of the ottoman and the width (determined by how wide you want the ottoman to be).
- Two end panels: The same height as the side panels, but the length will be determined by how deep you want the ottoman.
- One bottom panel: This will be the same width as the two side panels and the same length as the two end panels combined.
- One top/lid panel: This should be the same dimensions as the top of the ottoman, and it should fit snugly over the frame to act as a lid.
Step 2: Assemble the Base of the Ottoman
- Start by attaching the side and end panels together to form a rectangular frame. Use wood glue and screws for added strength.
- Attach the bottom panel to the frame by screwing it in place from the sides. This will create a solid base for your ottoman.
Step 3: Add Decorative Trim (Optional)
- If you want your ottoman to have a more polished, finished look, you can add wooden trim around the edges of the ottoman.
- Cut and attach the trim pieces around the top edge of the ottoman frame. This can be done using wood glue and nails or screws.
Step 4: Make the Removable Tray
To make the tray removable, you’ll need to create a shallow box with the following components:
- A piece of plywood for the tray’s bottom.
- Four sides (cut to the depth you want the tray to be).
- Assemble the tray by gluing and nailing the sides to the base piece of plywood.
For the tray’s removable function, you can add small wooden rails on the inside of the ottoman frame, ensuring they’re just slightly wider than the tray, allowing it to slide in and out smoothly.
Step 5: Attach Hinges to the Lid
- Attach two or three hinges to the back edge of the top panel (lid) so that it can open and close easily.
- If you want the lid to stay open, you can install a small chain or stay to prevent it from falling backward.
Step 6: Upholster the Top (Optional)
- If you want to add comfort to the ottoman, you can upholster the top by attaching foam to the plywood with spray adhesive. Then, wrap the fabric over the foam and staple it to the underside of the lid.
Step 7: Sand and Finish the Ottoman
- Once the ottoman frame is assembled, smooth out all the edges with sandpaper to ensure it’s free of splinters and rough spots.
- Finish the wood with stain or paint to match the décor of your room. If you choose to stain it, make sure to apply a clear coat to protect the surface from damage.
Step 8: Add Tray Handles (Optional)
- If you plan to use the tray frequently, consider attaching handles to the sides of the tray for easy lifting. Simply screw in small drawer pulls or handles to the sides of the tray.
Step 9: Final Assembly
- Once the lid is finished, place the tray inside the ottoman frame, ensuring it fits snugly but can be removed easily when needed.
- Close the lid, and your wooden storage ottoman with a removable tray is ready to use!
Conclusion
This project results in a functional and attractive piece of furniture that serves as both a storage ottoman and a serving tray. You can customize the size, finish, and upholstery to fit your personal style. The removable tray adds an extra layer of versatility, making it a perfect addition to any living room or entryway.
For a more in-depth guide, you might want to check out Teds Woodworking Course for comprehensive plans and step-by-step instructions. You can get access to detailed woodworking projects like this one here.