Building a wooden storage ottoman with a padded top is a satisfying woodworking project that combines function and style. Whether you’re looking to add a stylish storage piece to your living room or bedroom, this guide will help you craft a custom ottoman that provides both comfort and convenience.
Materials and Tools Needed:
- Wood for the frame: 1-inch thick plywood or hardwood (such as oak or pine)
- Wood for the base: 1/4-inch plywood (for the bottom)
- Cushioning material: Foam (2-inch thickness or more depending on comfort level)
- Upholstery fabric: Durable fabric that matches your decor
- Wood screws: For assembly
- Staple gun and staples: For attaching the fabric
- Wood glue: For extra strength in joints
- Hinges: To allow the lid to open and close easily
- Saw: Circular saw or jigsaw
- Drill: To create pilot holes for screws
- Screwdriver: For securing screws
- Measuring tape and square: For accuracy
- Sandpaper or sander: To smooth out rough edges
- Wood finish: Paint or stain to finish the frame
Step-by-Step Instructions:
1. Plan and Measure the Ottomans Dimensions
Start by deciding the size of your ottoman. A typical ottoman is about 18-20 inches high, 30-36 inches long, and 18-20 inches deep, but you can adjust these dimensions according to your needs and space. Once you have your dimensions, sketch a simple design, including the frame, top, and bottom.
2. Cut the Frame Pieces
Using your measurements, cut the pieces for the frame of the ottoman. You’ll need:
- 2 long side pieces (the length of your ottoman)
- 2 short end pieces (the depth of your ottoman)
- 1 piece for the bottom (the size of the ottoman’s footprint)
Be sure to use a square to ensure all cuts are straight and accurate.
3. Assemble the Frame
Begin assembling the frame by attaching the side pieces to the end pieces using wood screws. Pre-drill holes for the screws to prevent the wood from splitting. Apply wood glue at the joints for added strength before driving in the screws. The frame should resemble a simple rectangular box at this point.
4. Add the Bottom Piece
Next, attach the 1/4-inch plywood to the bottom of the frame. This piece will help to support the ottoman’s contents and add structural integrity. Again, use wood glue and screws to secure it in place.
5. Prepare the Lid
For the padded top, you’ll need a piece of plywood or MDF cut to fit the top of your ottoman. The size should be slightly larger than the opening to provide an overhang, ensuring it covers the entire surface.
Once the top piece is cut, measure and cut the foam to the same size as the top. The foam will provide padding and comfort. Attach the foam to the top piece using spray adhesive. Cut the upholstery fabric large enough to cover the foam and plywood with about 3-4 inches of excess on each side to staple.
6. Upholster the Top
Lay the upholstery fabric on a flat surface, then position the foam and plywood on top of it. Pull the fabric tightly around the edges and secure it underneath the plywood using a staple gun. Make sure the fabric is taut to avoid wrinkles or slack.
Start stapling from the center of each side, working your way toward the corners. When you reach the corners, fold the fabric neatly and staple it tightly for a professional finish.
7. Attach Hinges for the Lid
Once the top is upholstered, attach the hinges to the back of the lid and the back edge of the ottoman frame. Be sure the hinges are evenly spaced, and use screws to secure them. This will allow the lid to open and close smoothly while providing access to the storage compartment.
8. Finish the Frame
After the ottoman frame is assembled, it’s time to finish the wood. Sand any rough edges or areas where the wood meets. Depending on your preference, you can stain or paint the frame to match your room’s decor. Apply a few coats of wood finish to protect the wood and ensure it lasts for years to come.
9. Final Assembly
Once the wood finish is dry, place the padded top onto the frame and secure it with the hinges. Test the lid’s movement to ensure it opens and closes easily. You can also add small furniture feet or casters to the bottom of the ottoman for added stability and ease of movement, especially if you plan on moving it frequently.
10. Enjoy Your New Ottoman
Once your ottoman is fully assembled and finished, place it in your desired location. It will serve as both a comfortable seating surface and a practical storage solution for your living room, bedroom, or any other space.
Tips for Success:
- Ensure the foam you choose is thick enough for comfort but not too thick to cause the lid to sit unevenly.
- Consider using a fabric that’s durable and easy to clean, especially if the ottoman will be in a high-traffic area.
- Use decorative nails or trim to enhance the look of the ottoman if desired.
By following these steps, you’ll be able to create a beautiful and functional wooden storage ottoman with a padded top that’s perfect for your home.
For more woodworking projects, consider exploring Ted’s Woodworking Course for detailed plans and expert guidance: Ted’s Woodworking Course.