To build a wooden storage ottoman with a cushioned top, follow these steps. This project involves basic woodworking skills, including measuring, cutting, and assembling wood pieces. You will also need some upholstery skills to add the cushioned top.
Materials Needed:
- Wooden boards (e.g., plywood or hardwood, ¾-inch thick for the base and sides)
- Foam padding (to create the cushion, thickness depends on your preference)
- Fabric (for upholstering the cushion; you can use a durable fabric like linen, cotton, or faux leather)
- Wood screws or nails
- Wood glue
- Staple gun and staples
- Hinges (for attaching the lid)
- Foam spray adhesive (optional, for securing foam to the lid)
- Sandpaper (or electric sander)
- Wood finish (e.g., paint, stain, or varnish)
Tools Needed:
- Saw (for cutting wood to size)
- Drill (for making pilot holes and inserting screws)
- Measuring tape or ruler
- Screwdriver
- Staple gun
- Scissors (for cutting fabric)
Step-by-Step Instructions:
Step 1: Measure and Cut the Wood Pieces
- Base: Cut a rectangular piece for the bottom. For example, 18” x 18” (adjust based on desired size).
- Sides: Cut four pieces for the sides of the ottoman. Each piece should be the height you want for the ottoman (e.g., 15”) and the length of the sides.
- Top (lid): Cut a piece that is slightly larger than the base so it can overlap. For example, 18” x 18” or 20” x 20” depending on the desired style.
Step 2: Assemble the Box
- Attach the four side pieces to the base using wood screws and wood glue. Make sure all corners are square.
- Attach the four sides with glue and screws to form a box.
Step 3: Sand the Edges
- Sand all edges to smooth out any roughness. If you want a more refined look, you can round the corners slightly.
Step 4: Apply Wood Finish
- Paint, stain, or varnish the base of the ottoman, depending on the style you want. Allow it to dry fully.
Step 5: Prepare the Cushion Top
- Cut the foam to fit the size of the lid. The foam should be slightly smaller than the lid for a clean, neat look.
- Adhere the foam to the top of the lid using foam spray adhesive or simply glue it down.
- Cut the fabric to cover the foam, ensuring you have enough to wrap around all sides of the lid.
Step 6: Upholster the Cushion
- Place the fabric on a flat surface and put the lid with the foam on top.
- Pull the fabric tightly over the foam and staple it to the underside of the lid, working your way around. Start from the center of each side and pull the fabric taut.
- Fold the corners neatly, like wrapping a gift, and staple them down.
Step 7: Attach the Lid
- Attach hinges to the back of the ottoman so the lid can open easily. Make sure the hinges are placed correctly so the lid opens smoothly.
Step 8: Finishing Touches
- Check all the screws and make sure everything is secure.
- You can add decorative legs or trim if desired for extra style.
Final Tip:
To make the ottoman more functional, you can add a soft-close hinge or a lock for safety, especially if you’re storing anything valuable inside.
Enjoy Your New Wooden Storage Ottoman with a Cushioned Top!
For woodworking enthusiasts, if you’re looking to expand your skills, check out Teds Woodworking Course for comprehensive plans and tutorials. Here’s the link: Teds Woodworking Course