Building a wooden deck chair with a reclining back is a fun project that requires careful measurements and cutting. Here’s a step-by-step guide:
Materials Needed:
- 1×6 or 1×8 cedar, pine, or teak wood (or your preferred wood type)
- Wood screws (1.5″ to 2″)
- Wood glue
- Sandpaper (medium to fine grit)
- Wood finish or outdoor varnish
- Reclining hinges or deck chair hardware (adjustable recline mechanism)
- Measuring tape
- Circular saw or miter saw
- Drill with bits
- Clamps
- Safety glasses and ear protection
Step 1: Cut Your Wood Pieces
Start by cutting your wood to the desired dimensions. Here are the basic pieces you’ll need:
- Seat slats (5-7 pieces): Cut them to the desired width (typically 22″ for the seat width, 1″ or 1.5″ thickness).
- Backrest slats (5-7 pieces): These will be cut to fit the reclining angle, typically around 32-36″ long, depending on the angle you want.
- Armrests (2 pieces): These should be around 22″ long.
- Legs (2 pieces): These should be around 18-24″ in length, depending on your chair height preference.
- Side rails (2 pieces): Cut these to about 32″ long for the back, and 20″ for the seat frame.
Step 2: Build the Seat and Back Frame
- Seat frame: Take the side rails and attach them to the seat slats with wood screws and wood glue. Make sure everything is square as you attach the pieces. The seat frame should be sturdy and able to support the weight of a person sitting on it.
- Back frame: Similarly, attach the backrest slats to a back frame made of wood pieces (horizontal cross-pieces) that are the same length as the seat frame’s side rails.
Step 3: Add the Reclining Mechanism
To allow the backrest to recline, you’ll need a hinge mechanism:
- Attach the back frame to the seat frame using heavy-duty outdoor hinges (at the top edge of the backrest frame). Position the hinge so that it allows the backrest to recline.
- Install a locking mechanism or a sliding pin to hold the backrest at your preferred angles. Some people use a simple pin system that slides into holes drilled into the seat and backrest pieces.
Step 4: Attach the Armrests
- Attach the armrests to the sides of the seat frame using screws and wood glue.
- Ensure the armrests are level with the seat and secure.
Step 5: Sand and Finish
- Sand all the surfaces to remove any rough spots and splinters.
- Apply a wood finish or outdoor varnish to protect your chair from the elements. Be sure to follow the manufacturer’s instructions for drying time between coats.
Step 6: Final Assembly
Once everything is dry and finished, assemble the seat, backrest, armrests, and legs. Double-check that all screws are tight, and the reclining mechanism works smoothly.
Optional: Add Cushions or Pillows
For extra comfort, you can add cushions or pillows to the seat and backrest. Make sure they are weather-resistant to prolong their lifespan.
Now, your reclining wooden deck chair is ready to enjoy!
For more woodworking tips and detailed plans, check out Teds Woodworking Course here.