Building a wooden chessboard with a storage drawer is a rewarding woodworking project that combines both functionality and aesthetic appeal. Below are the steps to guide you through the process.
Materials and Tools Required
Materials:
- 1 sheet of plywood (for the board’s base)
- Hardwood for the chessboard squares (such as maple, oak, walnut, or cherry)
- Wood glue
- Sandpaper (various grits)
- Drawer slides (depending on your design)
- Wood for the drawer box (plywood or hardwood)
- Wood finish or sealant
- Staining materials (optional)
Tools:
- Circular saw or table saw
- Miter saw
- Drill with various bits
- Measuring tape
- Ruler or carpenter’s square
- Clamps
- Sanding block or electric sander
- Woodworking glue applicator
- Wood clamps
Step-by-Step Process
1. Prepare the Base Board
Start by cutting the plywood sheet to the desired size of your chessboard. A standard chessboard size is 16 inches by 16 inches, but you can adjust this to fit your needs. Use a table saw or circular saw to make precise cuts.
2. Cut the Chessboard Squares
The chessboard consists of 64 squares, 32 light and 32 dark. To create these squares:
- Cut strips of hardwood to the same width. A common size for each square is 2 inches.
- You will need at least two types of wood, one light-colored (like maple) and one dark-colored (like walnut).
- After cutting the strips, use a miter saw to crosscut them into squares that will make up the chessboard grid.
3. Arrange the Squares
Arrange the squares in a chessboard pattern, alternating light and dark squares. Lay them on the plywood base without gluing them down initially to ensure everything fits perfectly.
4. Glue the Squares
Once the squares are properly aligned, use wood glue to attach them to the plywood base. Apply glue to the back of each square, then place them carefully in their designated spots. Use clamps to hold the squares down while the glue sets, ensuring there’s no movement.
5. Trim and Sand the Board
After the glue has dried, use a flush trim saw or a sharp utility knife to trim any overhanging edges of the squares so that they are flush with the plywood base. Sand the entire surface using progressively finer grit sandpaper (starting with 100-grit and finishing with 220-grit) to achieve a smooth, even surface.
6. Build the Drawer Box
To create the storage drawer beneath the chessboard:
- Cut four pieces of wood (plywood or hardwood) to make the drawer box. Two pieces will form the sides, one piece the bottom, and one piece the front.
- Assemble the drawer box using wood glue and screws or nails. Reinforce the corners with wood screws or corner brackets.
- Attach the drawer slides to the sides of the box, ensuring they’re centered and aligned properly for smooth operation.
- Make sure the drawer fits comfortably under the chessboard and can slide in and out easily.
7. Install the Drawer
Once the drawer is assembled, install it beneath the chessboard. You may need to route out a recess in the plywood base to accommodate the drawer if you want the drawer to be flush with the board. If not, you can install it so that the drawer sits just below the surface.
8. Finish the Chessboard
Once all the pieces are assembled, it’s time to finish your chessboard. Sand the entire surface one more time to remove any rough spots. Apply wood stain (optional) for a richer appearance and to enhance the wood grain. Follow up with a clear wood finish or sealant to protect the surface from wear and tear. Allow the finish to cure fully before using the board.
9. Finishing Touches
After the finish has dried, you can add felt pads to the bottom of the chessboard to protect any surface it’s placed on. If desired, you can add a handle to the drawer for easier access.
Tips for a Professional Finish:
- Use contrasting wood species for the chessboard squares to create a visually striking board.
- Consider adding a border around the chessboard for extra detail.
- If you prefer a more traditional look, use a darker stain for the entire board and a glossy finish for a polished appearance.
By following these steps, you will have a beautifully crafted wooden chessboard with a storage drawer, making it both a functional and attractive addition to your woodworking collection.
For more woodworking projects and in-depth plans, consider exploring Ted’s Woodworking Course. Check it out here.