Creating a wooden shadow box for displaying medals is a straightforward woodworking project that allows you to showcase awards and memorabilia in a stylish way. The project can be customized to suit your needs, and with a few basic materials, you can craft a durable and beautiful display. Here’s a step-by-step guide on how to create a wooden shadow box for medals.
Materials and Tools
Before you start, gather the following materials and tools:
Materials:
- Wood for the frame (e.g., pine, oak, or walnut)
- Backing board (plywood or MDF)
- Clear acrylic or glass panel (for the front)
- Wood glue
- Wood screws or nails
- Picture hanging hardware (optional)
- Foam or felt (for lining the inside)
- Staining or painting materials (optional)
Tools:
- Measuring tape
- Saw (miter or circular saw)
- Wood clamps
- Drill with screwdriver bits
- Sandpaper or sanding block
- Staple gun (optional for felt or fabric)
- Paintbrush (if staining or painting)
Step-by-Step Instructions
1. Determine the Size of Your Shadow Box
The size of the shadow box will depend on how many medals you want to display and their size. A typical shadow box for medals is around 12″ x 16″ or 16″ x 20″, but you can make it larger or smaller based on your needs. Ensure you have enough space for your medals, plus room for any decorative items you may wish to add, like ribbons or photos.
2. Cut the Frame Pieces
Measure and cut the frame pieces. You’ll need four pieces to make the box frame: two vertical sides and two horizontal pieces (top and bottom). Use a saw to make precise cuts. If you’re using a miter saw, cut the pieces at a 45-degree angle to give the frame a more professional look.
- Example dimensions for a 12″ x 16″ box:
- Top and bottom pieces: 12″
- Side pieces: 16″
3. Cut the Backing Board
Next, cut the backing board to the same size as the frame (in this case, 12″ x 16″). The backing board should fit snugly into the frame but not be too tight, allowing for easy removal if needed.
4. Assemble the Frame
Apply wood glue to the edges of the frame pieces and clamp them together. If you want extra durability, you can use wood screws or nails to reinforce the joints. Allow the glue to dry for a few hours.
5. Prepare the Inside of the Box
After assembling the frame, you need to create a way to hold the medals in place. The easiest method is to use foam or felt. Measure and cut a piece of foam to fit inside the box, then cover it with felt or fabric to create a soft background. You can attach the foam with a staple gun or simply glue it in place.
Alternatively, you can create small hooks or pegs to hang the medals from. You can install these by drilling small holes in the backing board and inserting tiny hooks or nails where the medals will hang.
6. Add the Acrylic or Glass Front Panel
For a polished look, use a clear acrylic sheet or a piece of glass to cover the front of the shadow box. Cut the acrylic or glass to fit within the frame, ensuring it is slightly smaller than the dimensions of the frame so that it sits comfortably within it.
Secure the panel in place using small finishing nails or a combination of wood glue and a few screws. You can also use small clips that hold the panel in place for easier removal in the future.
7. Paint or Stain the Frame (Optional)
If you want your shadow box to have a polished, professional appearance, consider staining or painting the wooden frame. Sand the frame smooth before applying the stain or paint to ensure a clean, even finish. Let the frame dry thoroughly.
8. Mount the Medals
Now, it’s time to arrange and attach your medals. If you’re using hooks or pegs, simply hang the medals in place. If you’re using a foam backing with felt, you can use straight pins or small nails to secure the medals. Arrange them in an aesthetically pleasing way, keeping in mind that you may want to leave space for additional medals in the future.
9. Attach Hanging Hardware
To display your shadow box on the wall, you’ll need to attach hanging hardware. Install D-rings or sawtooth hangers on the back of the frame. Make sure they are centered and placed at the right height for balanced hanging.
10. Place the Backing Board
Finally, insert the backing board into the frame. You can secure it with screws, nails, or even small clips to ensure that it stays in place.
Final Touches
- Personalization: Add personal touches such as a nameplate or a brief description of the medals and their significance.
- Storage: If you have additional items, such as certificates or photos, you can use the space at the top or bottom of the shadow box to display them as well.
Creating a wooden shadow box for displaying medals is a rewarding project that adds a personal touch to any space. Whether you’re showcasing military medals, sports awards, or other cherished items, your custom shadow box will preserve and highlight these special memories for years to come.
For more detailed woodworking plans and inspiration, check out Ted’s Woodworking Course here.
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