Building a wooden floating desk with fold-out legs is a great DIY project that combines style, functionality, and space-saving features. This type of desk can be mounted on the wall to create an open, airy workspace while the fold-out legs provide additional support when needed. Here’s a step-by-step guide to help you build your own:
Materials and Tools Needed
Materials:
- 2×6 lumber or plywood (for the desk surface)
- 1×4 lumber (for fold-out legs)
- Wood screws
- Wall brackets or heavy-duty floating desk brackets
- Hinges (for fold-out legs)
- Wood finish (stain or paint, depending on preference)
- Wood glue
Tools:
- Measuring tape
- Circular saw or hand saw
- Drill with bits for screws
- Screwdriver
- Level
- Sandpaper (or sander)
- Pencil or marker for marking
Step 1: Plan and Measure
Start by determining the dimensions of the desk. Measure the available space and decide how wide and deep you want the desk surface to be. A typical desk surface might be about 48 inches wide and 24 inches deep, but you can adjust these measurements based on your needs and available space.
Mark the measurements on your lumber, including the dimensions for the desk top and the legs.
Step 2: Cut the Desk Surface
Using your circular saw or hand saw, cut the 2×6 or plywood to the desired size for the desk top. If you’re using plywood, it may be easier to cut it into a single, large piece. For a more traditional look, you could use 2×6 boards, cutting them to the width of your desk top and arranging them side by side.
Step 3: Prepare the Fold-Out Legs
The fold-out legs will be mounted to the underside of the desk, so it’s essential to plan their design and folding mechanism carefully.
Cut the Leg Pieces: Use the 1×4 lumber to cut four pieces for the legs. You will need two pieces for the main legs and two smaller pieces for the supports that will fold out.
Install the Hinges: Attach the hinges to the top of each leg. You’ll want the hinge to be mounted so that when the leg is folded up, it stays flush against the underside of the desk, and when it’s unfolded, it will be at a 90-degree angle.
Attach the Leg Supports: If you’re using additional supports (like smaller pieces of 1×4) to reinforce the legs, attach them at the bottom of each leg. These will help stabilize the legs when they’re unfolded.
Step 4: Attach the Floating Desk Brackets
Now, you need a secure way to mount the desk to the wall.
Install the Wall Brackets: Use floating desk brackets or heavy-duty wall brackets for this purpose. Mark the spots on the wall where the brackets will be installed, making sure to locate the wall studs for a secure hold.
Mount the Brackets: Drill pilot holes into the wall and attach the brackets with screws. If you’re using floating desk brackets, these will be mounted directly to the underside of the desk.
Step 5: Attach the Desk Surface to the Wall
Once your brackets are installed on both the desk surface and the wall, carefully lift the desk and secure it onto the brackets.
Use a level to ensure that the desk is straight and even before fully tightening the screws. Once everything is aligned, securely fasten the screws to hold the desk in place.
Step 6: Install the Fold-Out Legs
With the desk mounted on the wall, it’s time to install the fold-out legs.
Position the Legs: Line up the fold-out legs underneath the desk. The hinges should allow the legs to swing out and lock into place.
Attach the Legs: Use screws to attach the legs to the underside of the desk, ensuring they align with the hinges properly. Test the fold-out function to make sure the legs fold in and out smoothly.
Add Support: If needed, add additional support arms or braces to reinforce the legs when they are in the extended position. These can be small 1×4 pieces that prevent the legs from wobbling.
Step 7: Sand and Finish
Once your desk frame and legs are assembled, sand all of the wooden surfaces to remove any rough spots or splinters. You can use a hand sander or sanding block for this step. After sanding, apply your preferred finish (stain, paint, or clear wood finish) to protect the wood and enhance its appearance.
Step 8: Final Checks
Before you’re done, double-check the following:
- Ensure the desk is securely mounted on the wall and doesn’t wobble.
- Make sure the fold-out legs are stable when extended.
- Test the hinges to make sure they move smoothly and lock in place.
- Check that the desk is level and adjust if needed.
Conclusion
You now have a functional and stylish floating desk with fold-out legs! This design maximizes your workspace while maintaining a minimalist look. It’s perfect for smaller rooms where you want to save space but still need a sturdy and reliable desk.
For more woodworking projects like this, consider learning from the experts. Teds Woodworking Course is a great resource for step-by-step guides and comprehensive plans. Check it out here: Teds Woodworking Course.