How to Make a Wooden Breakfast Tray with a Folding Stand
A wooden breakfast tray with a folding stand is a practical and elegant addition to any home. Not only does it serve as a functional piece for enjoying breakfast in bed or on the couch, but its folding design also allows for easy storage when not in use. In this guide, we’ll walk you through the steps to create your own custom breakfast tray with a folding stand.
Materials Needed:
Wood (preferably hardwood like oak, walnut, or maple for durability):
- Tray base: 1 piece, 18” x 12”
- Tray sides: 4 pieces, 2” high and 12” long
- Folding legs: 2 pieces, 14” long and 2” wide
- Crossbars for support: 2 pieces, 14” long
Wood glue
Wood screws (for folding legs and crossbars)
Sandpaper (various grits, 120 to 220)
Wood finish (such as polyurethane or varnish)
Hinges (small, sturdy hinges for folding legs)
Screwdriver
Drill (with various bit sizes for pilot holes)
Measuring tape
Clamps (optional but helpful)
Step 1: Cut the Wood Pieces
Start by measuring and cutting the wood to the appropriate sizes:
- Tray Base: Cut one piece of wood to 18” x 12”. This will serve as the base of your breakfast tray.
- Tray Sides: Cut four pieces of wood, each 12” long and 2” high. These will form the sides of the tray.
- Folding Legs: Cut two pieces of wood, each 14” long and 2” wide. These will be the folding legs.
- Crossbars: Cut two pieces, each 14” long, to provide extra support for the tray and folding mechanism.
Step 2: Sand the Wood
Use sandpaper to smooth out any rough edges or surfaces. Start with a medium grit (120) and finish with a fine grit (220). Sand all the pieces thoroughly, especially the tray base and sides, to avoid splinters or sharp edges.
Step 3: Attach the Tray Sides
- Layout the Pieces: Place the four side pieces around the tray base to ensure they fit properly.
- Glue the Sides: Apply wood glue along the edges of the tray base where the sides will attach. Place the sides onto the base, ensuring they are square and flush with the edges.
- Clamp and Let Dry: Use clamps to hold the pieces in place while the glue dries (about 30 minutes). You may also use wood screws for extra strength if desired, but be sure to pre-drill small holes to avoid splitting the wood.
Step 4: Attach the Folding Legs
- Drill Holes for Hinges: On the two folding legs, mark and drill holes for the hinges. Position them at the top of the legs, near where they will be attached to the tray. For a sturdy joint, ensure the hinge holes are slightly smaller than the hinge pins.
- Attach Hinges: Using wood screws, attach the hinges to the folding legs and the tray base. Make sure the hinges are positioned so the legs will fold in and out smoothly. The legs should fold flat against the tray for easy storage when not in use.
- Test the Folding Mechanism: Check the folding legs to make sure they open and close easily. If necessary, adjust the hinges for a better fit.
Step 5: Attach the Crossbars for Support
- Position the Crossbars: Lay the two crossbars across the tray base and the legs. The crossbars will add stability and prevent the legs from wobbling when extended.
- Screw the Crossbars: Use wood screws to attach the crossbars securely to the tray base and the legs. Make sure they are evenly spaced for balance.
Step 6: Finishing Touches
- Fill Any Holes: If you used wood screws, fill any screw holes with wood filler. Once the filler dries, sand the surface smooth.
- Stain or Paint: If you want to add color or preserve the wood’s natural look, apply a wood stain or paint. Be sure to follow the grain of the wood for the best finish.
- Apply a Protective Finish: After staining or painting, apply a protective finish such as polyurethane to seal the wood and make it resistant to water and stains. This is especially important for a breakfast tray, as it will come in contact with liquids and food.
Step 7: Let It Dry
Allow the tray to dry completely (typically 24-48 hours depending on the finish used) before using it. Once the tray is dry, it’s ready for use.
Conclusion
With these simple steps, you can create a beautiful and functional wooden breakfast tray with a folding stand. Not only will it serve as a stylish addition to your home, but it will also provide practicality and convenience for breakfast in bed or when you want to enjoy a meal in front of the TV. Customize your design to suit your taste, and you’ll have a sturdy, personalized piece for years to come.
If you’re looking to expand your woodworking skills, consider taking Teds Woodworking Course, which offers detailed plans and step-by-step instructions for a variety of woodworking projects.