Creating a wooden rolling storage cart with drawers can be a fun and rewarding project that adds both functionality and style to your space. This step-by-step guide will show you how to build a rolling storage cart with drawers, perfect for use in the kitchen, garage, or any room that needs extra storage.
Materials You’ll Need:
- Plywood sheets (3/4” thickness is ideal for the structure)
- 1×2 or 1×3 lumber for the frame
- Wood glue
- Wood screws
- Drawer slides (one set per drawer)
- Casters (4, preferably with locking wheels)
- Sandpaper or a power sander
- Wood stain or paint (optional)
- Drawer pulls (optional)
- Wood finish (optional)
Tools Required:
- Circular saw or table saw
- Drill with bits
- Screwdriver
- Measuring tape
- Carpenter’s square
- Clamps
- Saw horses or workbench
Step-by-Step Instructions:
1. Measure and Cut Your Pieces
Start by planning the size of your rolling cart. A standard cart might be around 30 inches high, 24 inches wide, and 12 inches deep, but adjust the dimensions based on your space and storage needs.
- For the frame:
- Two pieces for the sides (30 inches x 12 inches)
- Two pieces for the front and back (24 inches x 12 inches)
- For the base:
- One piece of plywood for the bottom (24 inches x 12 inches)
- For the drawers:
- Four pieces for each drawer’s sides (5 inches x 12 inches)
- Two pieces for the front and back of each drawer (5 inches x 10 inches)
- One piece for the bottom of the drawer (12 inches x 10 inches)
Cut everything out using your circular saw or table saw. Make sure to cut the plywood for the cart and drawers precisely to ensure everything fits together properly.
2. Assemble the Cart Frame
Begin assembling the cart frame by attaching the front and back pieces to the side pieces. Use wood glue and screws for a sturdy connection.
- Apply wood glue to the edges of the front and back pieces and clamp them to the side panels.
- Drill pilot holes and screw the pieces together.
Once the frame is assembled, attach the bottom piece (the plywood sheet you cut earlier) to the frame using wood glue and screws. This will form the base of your cart.
3. Build the Drawers
Now, you will build the drawers. Start by assembling the sides, front, and back of the drawer box. Apply wood glue to the edges and clamp them together until the glue dries.
- Attach the bottom piece of plywood to the drawer frame using wood glue and screws. You can reinforce the corners with screws to ensure the drawer stays square.
Repeat the process for each drawer.
4. Install the Drawer Slides
With the drawers built, the next step is to install the drawer slides. Most drawer slides come with instructions, but here’s a basic guide:
- Attach the slide rails to the sides of the cart, making sure they are level and aligned with each other. Screw them in place.
- Attach the corresponding part of the slide system to the sides of the drawers.
- Ensure that the drawers slide in and out smoothly before moving to the next step.
5. Install Casters
To make your cart mobile, attach the four casters to the bottom corners of the cart. Make sure to use casters with locking mechanisms if you want the cart to stay in place when needed.
- Attach each caster using screws. If your casters have a mounting plate, use screws to secure the plate to the plywood.
- Position the casters about an inch from the edges of the cart for the best support and balance.
6. Finish the Wood
Sand the entire cart to remove any rough spots or sharp edges. Start with medium-grit sandpaper and finish with fine-grit paper for a smooth surface.
- If you plan to stain or paint the cart, do so at this point. Apply your stain or paint in thin coats, letting each coat dry before applying another.
- Finish off with a clear wood finish or polyurethane to protect the wood and give it a nice shine.
7. Add Drawer Pulls
If desired, you can add drawer pulls for easier access to the drawers. Drill small holes in the center of each drawer front and attach the pulls with screws.
8. Final Touches
Once the paint or stain is completely dry, test out the drawers and the rolling functionality of the cart. Ensure everything slides smoothly and the casters are securely in place.
Tips for Success:
- Measure Twice, Cut Once: Always double-check your measurements before cutting any pieces to ensure they fit properly.
- Use Clamps: Clamps can be a huge help in holding pieces together while the glue dries.
- Smooth Corners: Sand the corners of the cart and drawers to avoid any sharp edges that could cause injury.
- Customization: Feel free to personalize the cart by adjusting the size of the drawers, adding dividers, or using different finishes to match your style.
Creating your own rolling storage cart with drawers not only helps you organize your space, but it also adds a custom piece of furniture to your home. This project can be completed in a weekend and will give you a highly functional and beautiful storage solution.
For more woodworking tips and comprehensive plans, you can check out Ted’s Woodworking Course: Click Here to Explore Ted’s Woodworking Plans