How to Create a Wooden TV Tray with Foldable Legs
A wooden TV tray with foldable legs is a versatile and practical piece of furniture that can be used for eating, working, or even crafting. Building one yourself allows you to customize the size, design, and wood type to match your decor. This guide will walk you through the step-by-step process of making a wooden TV tray with foldable legs.
Materials and Tools Needed
Materials
- ¾-inch plywood (for the tray top)
- Hardwood boards (for legs and frame)
- Hinges (for foldable legs)
- Wood screws
- Wood glue
- Sandpaper (120 and 220 grit)
- Wood stain or paint (optional)
- Polyurethane finish (for protection)
Tools
- Circular saw or table saw
- Jigsaw
- Drill and drill bits
- Screwdriver
- Clamps
- Measuring tape
- Pencil
- Wood chisel (for hinge recesses)
- Router (optional for decorative edges)
Step 1: Cutting the Wood Pieces
Cut the Tabletop
- Using a circular saw or table saw, cut a piece of ¾-inch plywood to your desired dimensions. A common size is 20″ x 15″, but you can adjust this to suit your needs.
- If you prefer rounded edges, use a jigsaw to smooth the corners.
Cut the Legs and Frame
- Cut four hardwood legs to about 26 inches long if you want a standard TV tray height (adjust if needed).
- Cut two crossbars for the legs to add stability.
- Cut two side rails that will attach to the underside of the tray to hold the folding mechanism.
Step 2: Assembling the Tray Top
- Sand all edges and surfaces to remove splinters.
- If desired, use a router to add a decorative edge to the tabletop.
- Apply wood glue to the side rails and attach them to the bottom of the tray using screws. These will serve as anchors for the foldable legs.
Step 3: Building the Foldable Legs
Creating the Folding Mechanism
- Take two legs and connect them using a crossbar near the top using screws and wood glue. Repeat for the other two legs.
- Use hinges to attach one set of legs to one side of the tray and the other set to the opposite side.
- To allow the legs to fold inward, use a chisel to create recesses where the hinges will sit.
- Attach a support bar with a sliding mechanism or locking system to ensure the legs remain stable when in use.
Step 4: Sanding and Finishing
- Sand all surfaces with 120-grit sandpaper and then with 220-grit sandpaper for a smooth finish.
- Apply wood stain or paint if desired, followed by a polyurethane finish to protect the wood from spills and wear.
Step 5: Testing and Adjustments
- Open and close the legs to check if they fold smoothly.
- Make adjustments if needed, ensuring stability and balance.
- Tighten all screws and test the weight capacity before regular use.
Final Thoughts
Building a wooden TV tray with foldable legs is a rewarding DIY project that results in a functional and stylish piece of furniture. With careful measurements, quality materials, and proper assembly, you’ll have a durable tray that can last for years.
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