How to Build a Wooden Blanket Box with a Cushioned Top
A wooden blanket box with a cushioned top is a practical and stylish piece of furniture that serves as both storage and seating. Whether you want to store blankets, linens, or other household items, this DIY project is perfect for adding charm to any room. This step-by-step guide will walk you through the process of building a sturdy, attractive wooden blanket box with a soft cushioned lid.
Materials and Tools Needed
Materials
- Wood: Choose solid wood like pine, oak, or plywood (¾-inch thick)
- Wood glue
- 1 ½-inch wood screws
- Hinges (piano hinge or two standard hinges)
- Foam padding (2-inch thick, or as desired)
- Fabric (upholstery fabric or durable cotton)
- Batting (optional, for extra cushioning)
- Spray adhesive or staple gun for upholstery
- Sandpaper (120-220 grit)
- Wood stain or paint
- Polyurethane finish (optional, for protection)
- Corner brackets (optional, for added strength)
Tools
- Circular saw or table saw
- Drill and bits
- Screwdriver
- Clamps
- Measuring tape
- Pencil
- Staple gun
- Foam cutter or utility knife
- Paintbrush or rag (for stain or paint application)
Step 1: Cutting the Wood
Determine the dimensions of your blanket box. A common size is 36 inches long, 18 inches wide, and 18 inches high, but you can customize it to fit your space.
Cut the wood pieces as follows:
- Front and back panels: 36” x 18”
- Side panels: 18” x 18”
- Bottom panel: 34.5” x 16.5” (to fit inside the sides)
- Lid: 37” x 19” (slightly larger for an overhang)
Use a circular saw or table saw to ensure clean cuts.
Step 2: Sanding the Wood
Smooth all edges and surfaces using 120-grit sandpaper, then finish with 220-grit sandpaper for a fine finish. This will help prevent splinters and prepare the wood for staining or painting.
Step 3: Assembling the Box
- Attach the sides to the front and back panels using wood glue and screws. Drill pilot holes first to prevent splitting.
- Attach the bottom panel inside the frame, securing it with wood glue and screws.
- For additional stability, use corner brackets inside the box.
Clamp the structure together while the glue dries to ensure a tight fit.
Step 4: Finishing the Wood
- Apply stain or paint using a brush or rag.
- Let it dry completely before applying polyurethane for extra protection.
If painting, use primer first for better adhesion and durability.
Step 5: Attaching the Lid with Hinges
- Place the lid on top of the box, ensuring it overhangs evenly on all sides.
- Mark hinge placement about 2 inches from each end, and one in the center if using a piano hinge.
- Attach the hinges to the lid first, then to the back panel.
For a soft-close lid, consider installing a slow-close hinge or a gas strut.
Step 6: Making the Cushioned Top
- Cut the foam padding to match the lid size.
- Attach the foam to the lid using spray adhesive.
- Wrap the foam with batting (optional, but adds softness).
- Place the fabric over the foam, pulling it tightly around the edges.
- Flip the lid over and staple the fabric to the underside, ensuring it’s smooth and taut.
- Trim excess fabric and reattach the lid to the box.
Step 7: Final Touches
- Install felt pads under the box to prevent floor scratches.
- Add handles or decorative trim for a polished look.
Conclusion
Building a wooden blanket box with a cushioned top is a rewarding DIY project that provides both storage and seating. With some woodworking and upholstery skills, you can create a custom piece that fits your home décor.
For more detailed woodworking plans, check out Ted’s Woodworking Course here:
👉 Teds Woodworking Course