Building a wooden flag display case with a glass front is a great woodworking project that allows you to showcase a folded flag beautifully. Here’s a step-by-step guide to help you create one.
Materials Needed:
- Hardwood (oak, walnut, maple, etc.)
- Glass panel (cut to size)
- Wood glue
- Wood screws
- Brad nails or finishing nails
- Hinges (if making an openable front)
- Wood stain or paint
- Polyurethane finish
- Sandpaper (120 and 220 grit)
- Table saw or miter saw
- Router (optional, for decorative edges)
- Clamps
- Glass cutter (or get glass pre-cut)
- Measuring tape
- Square
- Drill
Step-by-Step Instructions:
1. Measure and Cut the Wood
- A standard U.S. military burial flag, when folded, measures about 22″ wide, 11″ tall, and 3″ deep.
- Cut the wood into three pieces:
- Base piece: 22″ long
- Two angled side pieces: Cut at 45° angles to form the triangular shape.
2. Assemble the Frame
- Arrange the pieces into a triangular shape, ensuring tight joints.
- Apply wood glue to the edges and clamp them together.
- Reinforce with finishing nails or screws for durability.
3. Create a Back Panel
- Cut a piece of plywood or matching hardwood to fit the triangle.
- Attach it using wood glue and screws.
4. Create the Front Glass Frame
- Cut narrow wooden strips to form a thin frame around the glass.
- Miter the corners at 45° for a professional look.
- Use a router to create a groove on the inner side where the glass will sit.
5. Install the Glass Panel
- Carefully insert the glass into the groove.
- Secure it with glazing points or a small bead of clear silicone.
6. Attach the Front Panel (Optional)
- If you want an openable front, attach the framed glass with small hinges on one side and a clasp on the opposite side.
- If fixed, secure the frame with wood glue or small screws.
7. Sand and Finish
- Sand all surfaces smoothly.
- Apply wood stain, paint, or a clear polyurethane finish.
8. Mount or Display
- Attach a small D-ring or sawtooth hanger at the back for wall mounting.
- Place the folded flag inside and secure the front.
This process creates a classic, elegant wooden flag display case. Let me know if you want a specific design or adjustments!