Creating a wooden cigar cutter with a sharp blade requires woodworking skills, metalworking for the blade, and precision assembly. Here’s a step-by-step guide:
Materials Needed
- Hardwood (e.g., walnut, mahogany, or maple)
- Sharp stainless steel blade (e.g., a razor blade or small guillotine-style blade)
- Small brass screws or pins
- Wood glue
- Sandpaper (120–400 grit)
- Wood finish (oil, wax, or lacquer)
- Clamps
- Drill and small drill bits
- Saw (scroll saw, coping saw, or band saw)
- File and chisel
- Ruler and pencil
Step 1: Design and Measure
- Sketch out the design—typically a guillotine-style or V-cut design.
- Decide on the dimensions (standard cutters are about 3.5 inches long and 2 inches wide).
- Mark the wood where the blade will be positioned.
Step 2: Cut the Wooden Frame
- Cut Two Identical Pieces: These will form the top and bottom.
- Create a Slot for the Blade: Use a chisel or router to carve a thin groove in one piece where the blade will sit.
- Drill the Cigar Hole: Use a Forstner or hole saw bit (typically 7–9mm for smaller cigars, 15–22mm for larger ones).
- Smooth the Edges: Use sandpaper to refine the hole and outer edges.
Step 3: Install the Blade
- Use a razor blade or small guillotine blade.
- Secure it into the slot using brass pins, small screws, or epoxy.
- Ensure the blade aligns properly with the cigar hole for a clean cut.
Step 4: Assemble the Cutter
- Apply wood glue to join the top and bottom pieces.
- Use clamps to hold everything in place while drying.
- Sand all edges smoothly to avoid splinters.
Step 5: Finishing Touches
- Sand progressively from 120 to 400 grit for a smooth finish.
- Apply wood oil, wax, or lacquer for protection.
- Test the cutter with a sample cigar to ensure the blade cuts smoothly.
Would you like a more specific design, like a guillotine-style cutter with a sliding mechanism?