How to Make a Wooden Breakfast Tray with Folding Legs
A wooden breakfast tray with folding legs is a versatile and stylish addition to any home. It’s perfect for serving breakfast in bed, working on a laptop, or enjoying a relaxing cup of coffee. This guide will walk you through the process of building a sturdy and attractive wooden breakfast tray with folding legs.
Materials and Tools Required
Before getting started, gather the following materials and tools:
Materials:
- Wood boards (for the tray surface and legs) – Use hardwood like oak, maple, or pine for durability.
- Wood dowels or hinges (for the folding legs)
- Wood glue
- Screws
- Wood stain or paint (optional)
- Varnish or polyurethane (for a protective finish)
Tools:
- Saw (table saw or circular saw)
- Drill and drill bits
- Sandpaper (120 and 220 grit)
- Clamps
- Tape measure
- Screwdriver
- Wood chisel (if necessary)
Step-by-Step Guide
Step 1: Cut the Wood Pieces
Using your saw, cut the wood into the following dimensions:
- Tray Base: 18” x 12” (adjust based on preference)
- Side Rails: Two pieces, 18” x 1.5” x ¾”
- End Rails: Two pieces, 12” x 1.5” x ¾”
- Legs: Four pieces, 10” x 1.5” x ¾”
- Leg Supports: Two pieces, 6” x 1.5” x ¾”
After cutting, sand all the pieces thoroughly with 120-grit sandpaper to smooth out rough edges.
Step 2: Assemble the Tray Frame
- Attach the side rails and end rails around the tray base to create a raised frame.
- Apply wood glue along the edges and clamp the rails in place.
- Drill pilot holes and insert screws to secure the frame to the base.
- Sand any excess glue or rough edges.
Step 3: Make the Folding Legs
- Drill a hole near the top of each leg to attach them to the tray with screws or dowels.
- Use wood dowels or hinges to allow the legs to fold under the tray.
- Attach the leg supports between each pair of legs for added stability.
Step 4: Attach the Legs to the Tray
- Position the legs at an angle for better support.
- Secure the legs using hinges or wooden dowels.
- Ensure the legs fold smoothly and sit evenly when extended.
Step 5: Finishing Touches
- Sand all surfaces with 220-grit sandpaper for a smooth finish.
- Apply your preferred wood stain or paint for color.
- Finish with polyurethane or varnish to protect the wood from spills and scratches.
Final Thoughts
Once dry, your wooden breakfast tray with folding legs is ready to use! This project is a simple yet rewarding woodworking task, perfect for beginners and experienced woodworkers alike.
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