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How to make a wooden tray with decorative handles

How to Make a Wooden Tray with Decorative Handles

A wooden tray is a versatile and stylish addition to any home. Whether you want to use it for serving drinks, organizing items, or as a decorative centerpiece, making a wooden tray with decorative handles is a simple yet rewarding woodworking project. Follow this step-by-step guide to craft your own wooden tray with a personal touch.

Materials and Tools Needed

Materials:

  • A wooden board (hardwood like oak, walnut, or maple works best)
  • Decorative handles (metal, brass, or ceramic for aesthetic appeal)
  • Wood glue
  • Wood screws
  • Sandpaper (120- and 220-grit)
  • Wood stain or paint
  • Polyurethane or wood sealant
  • Felt pads (optional, to protect surfaces)

Tools:

  • Saw (circular, table, or miter saw)
  • Drill and drill bits
  • Clamps
  • Measuring tape
  • Ruler and pencil
  • Paintbrush or lint-free cloth
  • Screwdriver

Step 1: Plan and Cut the Wood

Decide on the dimensions of your tray. A standard size is around 18″ x 12″, but you can customize it to fit your needs.

  1. Mark the measurements on your wooden board using a pencil and ruler.
  2. Cut the main base of the tray and the side pieces using a saw.
  3. Ensure all pieces are evenly cut for a smooth assembly.

Step 2: Sand the Wood

Smooth the edges and surfaces using 120-grit sandpaper, followed by 220-grit for a fine finish. This ensures no rough edges that might cause splinters.

Tip: Always sand with the grain of the wood for a polished look.


Step 3: Assemble the Tray

  1. Apply wood glue along the edges of the side pieces.
  2. Attach them to the base of the tray and secure them with clamps.
  3. For added strength, drill pilot holes and insert wood screws at each corner.
  4. Wipe off excess glue and let it dry completely.

Step 4: Add a Decorative Finish

To enhance the appearance of your wooden tray, you can:

  • Stain it for a natural look. Apply with a cloth and let it dry.
  • Paint it for a vibrant or vintage style. Use two coats for better coverage.
  • Distress it by sanding the edges lightly for a rustic aesthetic.

After staining or painting, seal the wood with polyurethane or a wood sealant to protect it from spills and wear.


Step 5: Attach the Decorative Handles

  1. Measure and mark where the handles will go on each short side of the tray.
  2. Drill small pilot holes to prevent splitting.
  3. Attach the decorative handles using screws and tighten them securely.

Choose metal, ceramic, or vintage handles to enhance the look of your tray.


Step 6: Final Touches

  • Check for any rough spots and sand them lightly.
  • Attach felt pads on the bottom to prevent scratches on tables.
  • Allow the finish to cure for 24 hours before use.

Conclusion

Your handmade wooden tray with decorative handles is now complete! This simple yet elegant project makes for a great home addition or a thoughtful handmade gift. Experiment with different wood types, stains, and handles to create unique variations that match your style.

For more woodworking projects, check out Teds Woodworking Course here:
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