How to make a wooden storage bench with a cushion

Making a wooden storage bench with a cushion is a great woodworking project that combines both functionality and style. Below is a step-by-step guide to help you build one:

Materials Needed:

• Wood:
  • 2 x 4s for the frame
  • Plywood for the base and lid
  • 1x2s for the side panels and trim
• Cushioning:
  • Foam or a pre-made cushion
  • Fabric for covering the cushion
  • Batting (optional, for added softness)
• Screws or nails
• Wood glue
• Hinges for the lid
• Paint or stain (optional, for finishing)

Tools Required:

• Measuring tape
• Saw (circular or miter saw)
• Drill with bits
• Screwdriver
• Sandpaper
• Staple gun (for attaching fabric)
• Paintbrush (for finishing)

Step-by-Step Instructions:

Step 1: Measure and Cut the Wood

1. Frame: Measure the length, width, and height of the storage bench. A standard size might be around 48 inches long, 18 inches deep, and 18 inches high, but feel free to adjust based on your needs.
2. Cut the 2x4s to form the four vertical corner posts (2 pieces for each side, front, and back) and horizontal supports. You’ll also need pieces for the bottom shelf.
3. Plywood for the lid and bottom: Cut a piece of plywood for the top and one for the bottom, ensuring they match the dimensions of the frame.

Step 2: Assemble the Frame

1. Start by assembling the frame using the 2x4s. Attach the vertical pieces at each corner and secure the horizontal pieces at the top and bottom. Use screws and wood glue for strong joints.
2. Attach the plywood piece to the bottom of the frame, securing it with screws. This will form the base of your storage area.

Step 3: Build the Lid

1. Take the plywood for the lid and cut it to match the top dimensions of the frame.
2. Attach the hinges to one side of the lid and the back of the frame. This will allow the lid to open easily, providing access to the storage area.

Step 4: Add the Side Panels (Optional)

1. If you want a more finished look, you can add 1x2s to the sides of the frame to form panels.
2. Cut these panels to fit and attach them with screws or nails.

Step 5: Sand the Wood

1. Once the frame is assembled, use sandpaper to smooth out any rough edges and surfaces.
2. Pay special attention to the corners to avoid sharp edges.

Step 6: Apply Finish (Optional)

1. If you want to add color or protect the wood, apply a coat of paint or stain. Make sure to let it dry completely before proceeding.

Step 7: Make the Cushion

1. Measure the top of the bench to cut your foam to size. Use a sharp utility knife to trim the foam if needed.
2. Cut a piece of fabric large enough to cover the foam, leaving extra on each side to wrap underneath.
3. Place the foam on the top of the bench, then stretch the fabric over it and staple it to the underside. Ensure it’s pulled tight for a smooth finish.

Step 8: Attach the Cushion

1. If you want the cushion to be removable, simply place it on top of the bench.
2. If you want it to be secured, you can use a few strips of Velcro or small screws at the corners to hold the cushion in place.

Step 9: Final Touches

1. Once everything is assembled, give the bench a final inspection, ensuring all screws are tightened, and the cushion fits well.
2. Optional: Add decorative elements like trim or handles for a more personalized look.

Tips:

• If you want additional storage, you can add dividers inside the bench.
• Consider using a high-density foam for the cushion to ensure comfort.
• Customize the fabric to match your home decor.

Once completed, you’ll have a functional and stylish storage bench with a comfy cushion, perfect for your entryway, living room, or bedroom!

For more woodworking plans and guidance, check out Teds Woodworking Course here: Teds Woodworking Course.